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Yamaha 135T 2005-2009 Workshop Manual

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The T135, also known as the Jupiter, is a highly regarded first-generation automatic underbone motorcycle produced from 2005 to 2009. Engineered for practicality and reliability, this model is celebrated for...
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Tipo: Motorcycle
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SKU: 148511
Yamaha 135T 2005-2009 Workshop Manual
The T135, also known as the Jupiter, is a highly regarded first-generation automatic underbone motorcycle produced from 2005 to 2009. Engineered for practicality and reliability, this model is celebrated for its fuel-efficient four-stroke, SOHC, air-cooled engine and its user-friendly automatic clutch system, which allows for effortless gear changes without a manual clutch lever. Designed primarily for commuting and everyday transportation, the T135 offers a comfortable and economical riding experience, making it a popular choice for riders seeking value and ease of operation. Its robust construction and widespread market penetration in Southeast Asia underscore its reputation for durability and dependability. This comprehensive workshop manual serves as an essential guide for the maintenance, repair, and diagnosis of your T135. It covers a wide array of critical systems, including detailed procedures for engine mechanicals, cooling, fuel, chassis components, and the electrical system. Within these pages, you will find step-by-step instructions for disassembly, assembly, inspection, and repair, alongside crucial diagnostic procedures, preventive maintenance schedules, and precise technical specifications such as torque values and clearances. This manual is an indispensable resource for owners and technicians aiming to ensure the optimal performance, longevity, and safe operation of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Model Nickname:
Jupiter
Model Variant:
Automatic/Underbone Motorcycle
Codes
Chassis Code:
Not specified in product info, but typically '4S9' for this generation.
Engine Code:
Not specified in product info, but typically '4S9' for this generation.
Generation
Generation Designation:
First Generation
👋 Introduction
Market Position
Segment:
Entry-level automatic motorcycle / underbone motorcycle.
Target Audience:
Commuters, budget-conscious riders, riders seeking an easy-to-operate automatic transmission.
Competitive Analysis
Key Competitors:
Honda Wave series, Suzuki Smash, Modenas Kriss.
Key Features Of Vehicle
Transmission:
Automatic (clutchless operation, often referred to as a 'semi-automatic' or 'automatic clutch' system that allows gear changes without manual clutch lever operation).
Engine Type:
Four-stroke, SOHC, air-cooled.
Practicality:
Designed for fuel efficiency, ease of use, and low maintenance, making it ideal for everyday transportation.
Manual Value Proposition
Diy Support:
Empowers owners to perform their own maintenance and repairs, saving costs and increasing vehicle longevity.
📋 Manual Details
Coverage Areas
Years Covered:
2005, 2006, 2007, 2008, 2009
Regions Covered:
Global (typically covers specifications and procedures relevant to most markets where the T135 was sold).
Page Count
Estimated Page Count:
Detailed page count not provided, but workshop manuals of this nature are typically extensive, ranging from 300 to 700+ pages.
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Purpose:
Diagnosis, repair, maintenance, disassembly, inspection, rebuilding, assembly, troubleshooting.
Language
Language:
Likely English, based on standard industry practice for downloadable manuals. Specific language not explicitly stated but implied by typical offerings.
Format
Digital Format:
PDF / WINZIP
Delivery
Delivery Method:
Instant Download via Email
Compatibility
Os Compatibility:
All operating systems (requires PDF reader).
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and assembly of engine components including cylinder, piston, crankshaft, connecting rod, camshaft, valves, and timing system.
Cooling System:
Radiator, coolant, thermostat, water pump, and associated hoses and connections.
Fuel System:
Carburetor (detailed tuning, cleaning, and rebuilding), fuel lines, fuel filter, fuel tank.
Chassis Components:
Frame, suspension (front fork, rear shock absorber), steering system, wheels, brakes (front and rear), and swingarm.
Electrical System:
Ignition system, lighting system (headlight, taillight, indicators), charging system (stator, rectifier/regulator), battery, starter motor, and wiring harness diagrams.
Troubleshooting:
Comprehensive diagnostic procedures for identifying and resolving common and uncommon issues across all vehicle systems.
Procedures Included
Preventive Maintenance:
Scheduled checks, adjustments, lubrication, and filter replacement based on mileage or time intervals.
Repair Procedures:
Step-by-step instructions for component replacement, system repair, and complete overhauls.
Diagnostic Procedures:
Guidance on identifying symptoms and tracing faults using systematic diagnostic trees.
Assembly Disassembly:
Detailed instructions for taking apart and putting back together all major vehicle components.
Technical Depth
Depth Of Information:
Suitable for beginners to experienced mechanics, covering basic checks to complex engine rebuilds.
Precision Details:
Includes torque specifications, clearance measurements, and precise adjustment procedures.
📊 Manual Specifications
File Format
File Type:
PDF within a WINZIP archive.
Searchability:
PDF format typically allows for text searching, enhancing usability for finding specific information.
Print Quality
Printable Pages:
The PDF format is designed to be printable, allowing users to create physical copies of relevant sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
134 cc (approximate, based on model designation)
Bore X Stroke:
Not specified in product info. Likely around 54mm x 58.7mm for a 134cc engine.
Compression Ratio:
Not specified in product info. Typically around 9.6:1 to 10.0:1 for this engine.
Performance
Horsepower:
Not specified in product info. Typically around 9-10 HP at 7500 RPM.
Torque:
Not specified in product info. Typically around 10-11 Nm at 5500 RPM.
Fuel System
Fuel Delivery:
Carburetor
Carburetor Model:
Not specified in product info. Likely a Mikuni VM series or similar.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication System
Oil Type:
Yamaha recommends SAE 10W-40 API SE or SF or SG type motor oil. Manual will confirm specific viscosity and API classification.
Oil Capacity:
Not specified in product info. Typically around 0.95 - 1.1 liters with oil filter change.
Cooling System
Cooling Method:
Air-cooled
Radiator Type:
Liquid-cooled (integrated with a radiator and fan).
Coolant Type:
Proprietary Yamaha coolant or equivalent ethylene glycol-based coolant with distilled water (typically 50/50 mix). Manual will specify.
🔧 Transmission
Standard
Transmission Type:
4-speed automatic clutch (semi-automatic)
Gear Ratios:
Not specified in product info. Manual will provide detailed ratios for each gear.
Final Drive:
Chain drive
Features
Clutch Operation:
Automatic centrifugal clutch for clutch engagement/disengagement, allowing gear changes without operating a clutch lever.
📐 Dimensions
Exterior
Overall Length:
Not specified in product info. Typically around 1945 mm for this model.
Overall Width:
Not specified in product info. Typically around 715 mm for this model.
Overall Height:
Not specified in product info. Typically around 1070 mm for this model.
Weights
Dry Weight:
Not specified in product info. Typically around 100-105 kg.
Wet Weight:
Not specified in product info. Typically around 107-112 kg.
Wheels And Tires
Front Tire Size:
Not specified in product info. Commonly 70/90-17.
Rear Tire Size:
Not specified in product info. Commonly 80/90-17 or 100/70-17.
Front Brake Type:
Disc brake (typically hydraulic).
Rear Brake Type:
Drum brake (standard) or Disc brake (optional depending on market/trim).
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles typically do not have standardized crash test ratings like cars. Safety features are determined by design and adherence to regulations.
Active Features
Braking System:
Disc front, drum or disc rear for stopping power.
Lighting:
Headlight, taillight, brake light, turn signals for visibility and signaling intent.
Passive Features
Frame Construction:
Spine frame for structural integrity.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Motorcycles of this era typically do not feature integrated infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (No advanced electronic rider aids typical of modern vehicles).
Connectivity
Connectivity Options:
N/A
Instrumentation
Instrument Panel:
Analog speedometer, tachometer (often absent on base models), fuel gauge (sometimes), turn signal indicators, high beam indicator, neutral indicator.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 km or 6 months, whichever comes first. Manual will confirm exact interval.
Spark Plug Replacement:
Typically around 10,000 - 15,000 km. Manual will provide specific plug type and gap.
Air Filter Cleaning Replacement:
Depends on operating conditions, but typically checked every 3,000 km and replaced/cleaned as needed. Manual will specify.
Valve Clearance Adjustment:
Typically at 10,000 - 20,000 km intervals. Manual will specify required clearances and adjustment procedures.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40 is a common recommendation, but the manual will confirm exact viscosity and API service classification (e.g., SE, SF, SG).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (for disc brake systems). Manual will specify exact type.
Coolant Type:
Ethylene glycol-based coolant mixed with distilled water (typically 50:50). Manual will provide specific Yamaha coolant or equivalent recommendation.
Known Issues
Carburetor Performance:
Can be susceptible to clogging from poor fuel quality or sediment, requiring regular cleaning and tuning.
Electrical Connections:
Corrosion or loose connections in wiring harness, especially in humid environments, can lead to intermittent electrical faults.
Chain And Sprockets:
Regular cleaning, lubrication, and adjustment of the drive chain are crucial to prevent premature wear.
Suspension Wear:
Over time, fork seals and rear shock absorbers may wear, affecting ride quality and requiring replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company is a Japanese multinational corporation that manufactures motorcycles, marine products, and other motorized products.
Model Evolution
Introduction Year:
The T135 platform was introduced globally in the early 2000s, with the first generation models appearing around 2005.
Market Penetration:
The T135 achieved significant popularity in Southeast Asian markets due to its fuel efficiency, reliability, and ease of operation.
Production
Production Locations:
Primarily manufactured in Southeast Asia (e.g., Indonesia, Malaysia, Thailand) for various regional markets.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
While specific awards are not detailed, the Yamaha T135 is widely recognized for its durability, fuel efficiency, and value in its segment, making it a popular choice in many markets.
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