Segment:
High-performance utility ATV
Competitors:
Honda Foreman/Rancher, Polaris Sportsman, Kawasaki Brute Force, Suzuki KingQuad
Design Philosophy:
Rugged, reliable, and powerful for tackling tough terrain and demanding work.
Powertrain Emphasis:
Single-cylinder engine, durable automatic transmission, and robust 4WD system.
User Focus:
Off-road enthusiasts, hunters, farmers, and recreational riders seeking capability and dependability.
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Geographic Coverage:
Global (assuming standard Yamaha models)
Trim Level Coverage:
All standard trims (e.g., Base, EPS - Electric Power Steering)
Estimated Pages:
Typically 400-600 pages for comprehensive service manuals
Type:
Service and Repair Manual
Purpose:
Maintenance, troubleshooting, repair, diagnostics
Language:
English (standard for most downloadable manuals)
Engine:
Complete engine overhaul, diagnosis, tuning, lubrication system, cooling system, fuel injection system, ignition system, starting system, exhaust system
Transmission:
Automatic Transmission (CVT), drivetrain, final drive, differentials (front and rear), driveshafts, axles, U-joints
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment specifications
Brakes:
Hydraulic brake system (front and rear discs), brake lines, master cylinder, calipers, pads, rotors, bleeding procedures
Electrical:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting system, ignition system, sensors, ECU (Engine Control Unit), diagnostic codes, starter motor, horn, fan control
Steering:
Steering column, tie rods, steering knuckles, Electric Power Steering (EPS) system (if applicable), components, adjustment, and repair
Bodywork:
Body panels, fenders, seat, handlebars, racks, plastics, removal and installation procedures, torque specifications for fasteners
Chassis:
Frame inspection, welds, structural components, engine mounting, suspension mounting points
Wheels Tires:
Wheel bearing inspection and replacement, tire pressure recommendations, lug nut torque specifications
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, valve clearance checks, coolant checks and flushes, brake system maintenance
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides
Repair Overhaul:
Detailed step-by-step instructions for major component disassembly, inspection, repair, and reassembly (e.g., engine rebuild, transmission overhaul, suspension component replacement)
Diagnostic Procedures:
Methods for diagnosing electrical and mechanical faults, including use of diagnostic tools and interpretation of error codes
Wiring Diagrams:
Comprehensive electrical schematics for all systems, color-coded and clearly labeled
Specifications Data:
Torque specifications, clearance measurements, fluid capacities, electrical resistance values, pressure readings
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics.
Level Of Detail:
Expert level, suitable for professional mechanics and experienced DIY enthusiasts.
Engine Type:
4-stroke, SOHC, liquid-cooled, 4-valve
Engine Displacement:
686 cc
Bore X Stroke:
102.0 mm x 84.0 mm
Valve Train:
SOHC, 4 valves
Horsepower Estimate:
Approximately 45-50 HP (varies slightly by year/tuning)
Torque Estimate:
Approximately 40-45 ft-lbs (varies)
Fuel Delivery:
Yamaha Fuel Injection (YFI)
Fuel Type:
Unleaded gasoline, 87 octane or higher
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 or SAE 20W-50 (depending on temperature range)
Oil Capacity With Filter:
Approx. 2.4 L (2.5 US qt)
Coolant Type:
Yamaha Genuine Super Coolant (or equivalent high-quality ethylene glycol-based coolant with anti-corrosion additives)
Coolant Capacity:
Approx. 2.0 L (2.1 US qt)
Ignition Type:
Digital CDI with TCI
Spark Plug Type:
NGK CR9E or DENSO U27ESR-N (check manual for specific recommendations)
Type:
Automatic Continuously Variable Transmission (CVT) with Ultramatic® system
Drive Modes:
2WD, 4WD, 4WD with Differential Lock
Gear Selection:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Engine Braking:
Excellent engine braking provided by the Ultramatic® CVT system
Belt Material:
Reinforced rubber composite drive belt
Final Drive Fluid:
Yamalube Gear Oil SAE 80W-90 (or equivalent API GL-4)
Final Drive Capacity:
Approx. 0.25 L (0.26 US qt) for front and rear differentials
Overall Length:
Approx. 81.7 in (2075 mm)
Overall Width:
Approx. 46.5 in (1180 mm)
Overall Height:
Approx. 49.2 in (1250 mm)
Seat Height:
Approx. 33.9 in (860 mm)
Wheelbase:
Approx. 50.4 in (1280 mm)
Ground Clearance:
Approx. 10.8 in (275 mm)
Front Rack Capacity:
Approx. 99 lbs (45 kg)
Rear Rack Capacity:
Approx. 187 lbs (85 kg)
Towing Capacity:
Approx. 1322 lbs (600 kg)
Tongue Weight:
Approx. 132 lbs (60 kg)
Dry Weight:
Approx. 567 lbs (257 kg) (for non-EPS models)
Wet Weight:
Approx. 600-620 lbs (272-281 kg) (with fluids, varies by model)
Fuel Capacity:
Approx. 4.76 gal (18 L)
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
5x114.3 mm (4.5 inch) - Common pattern for many ATVs
Crash Test Ratings:
N/A (ATVs are not typically crash-tested like passenger vehicles; safety relies on design and rider operation)
Braking System:
Hydraulic disc brakes on all wheels, offers strong stopping power
Four Wheel Drive:
On-Command® 2WD/4WD with differential lock enhances traction and control in challenging conditions
Engine Braking:
Provides controlled descent on hills
Ergonomics:
Designed for rider comfort and control, including comfortable seating and intuitive controls
Frame Design:
Rugged steel frame for stability and durability
Lighting:
Dual 30W halogen headlights, 8W brake/tail light for visibility
Features:
N/A (ATVs of this era typically do not have infotainment systems in the automotive sense. Focus is on functionality.)
Eps:
Electric Power Steering (EPS) available on some models, reducing steering effort and providing better feedback.
Fuel Injection:
Yamaha Fuel Injection (YFI) for improved throttle response, fuel efficiency, and cold-weather starting.
4Wd System:
On-Command® system allows on-the-fly switching between 2WD and 4WD, with front differential lock for maximum traction.
Features:
N/A (No digital connectivity features)
Initial Service:
First service typically recommended at 10 hours or 1 month of use (check manual for details).
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first.
Air Filter Cleaning:
Every 50 hours or 3 months; clean more frequently in dusty conditions.
Spark Plug Check:
Inspect every 100 hours or 6 months; replace as needed.
Valve Clearance Check:
Every 100 hours or 6 months.
Brake Fluid Change:
Every 12 months or as needed based on inspection.
Coolant Flush:
Every 2 years or 24 months.
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 or SAE 20W-50
Coolant:
Yamaha Genuine Super Coolant (or equivalent 50/50 mix of ethylene glycol and distilled water)
Brake Fluid:
DOT 4 hydraulic brake fluid
Final Drive Gear Oil:
Yamalube Gear Oil SAE 80W-90 (API GL-4)
Common Wear Items:
Brake pads, drive belts, wheel bearings, ball joints, tie rod ends, and bushings can wear over time depending on usage.
Engine Management:
While generally robust, occasional issues with the fuel injection system sensors or idle control can occur and are well-documented in service manuals.
Eps System:
Models equipped with Electric Power Steering may experience wear in the steering mechanism or sensor issues, though generally reliable.
Cvt Maintenance:
Proper CVT belt inspection and adjustment are crucial for longevity; overheating can shorten belt life.
Brand Focus:
Yamaha Motor Corporation is renowned for its quality, innovation, and performance across a wide range of powersports vehicles, including motorcycles, ATVs, and watercraft.
Grizzly Lineage:
The Grizzly line has a long-standing reputation for its off-road prowess and utility. The 700 model, introduced with its fuel-injected engine and advanced features, represented a significant evolution in Yamaha's ATV offerings.
Key Innovations 700:
Introduction of the 686cc engine, Yamaha Fuel Injection (YFI), Electric Power Steering (EPS) on select models, and the robust Ultramatic® CVT system.
Manufacturing Location:
Primarily manufactured in Japan and/or USA by Yamaha Motor Corporation.
Sales Impact:
The Grizzly 700 was a highly successful model, contributing significantly to Yamaha's market share in the utility ATV segment due to its blend of power, reliability, and features.