Yamaha Big Wheel 200 BW200N 1985-1989 Service Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

28 people are viewing this right now

Tipo: Motorcycle

Proveedor:

SKU: 71715

Etiquetas: 1985 1986 1987 1988 1989 ATV Big Bear Models Big Wheel 200 BW200N Motorcycle Powersports Yamaha

Variantes de producto

Descripción

The Big Wheel 200, produced from 1985 to 1989, is a unique recreational off-road vehicle renowned for its distinctive fat tire design, offering superior traction and flotation across challenging terrains like sand, mud, and snow. This model embodies a commitment to engineering quality and reliability, featuring a robust air-cooled, four-stroke engine and a durable drivetrain. Its simple, yet effective construction prioritizes off-road performance, making it a capable and enjoyable machine for enthusiasts seeking a distinctive riding experience. This comprehensive service manual covers all essential aspects of the Big Wheel BW200N, including detailed workshop procedures for maintenance, repair, and troubleshooting across its engine, transmission, drivetrain, suspension, brakes, electrical systems, and frame. With 217 pages of English content, it provides owners and technicians with the necessary technical specifications, torque values, fluid requirements, and step-by-step instructions to ensure the vehicle remains in optimal condition. The manual is designed to facilitate efficient diagnostics and repairs, covering everything from routine servicing to complete component overhauls.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Big Wheel 200

Model Designation:

BW200N

Production Years Covered:

1985-1989

Codes

Chassis Code Range:

BW200N

👋 Introduction

Market Position

Niche:

Recreational off-road utility vehicle with unique fat tire design.

Competitive Analysis

Uniqueness:

The Big Wheel BW200 was a unique offering in its time, combining ATV-like stability with motorcycle handling on challenging terrain, popularized by its distinctive wide tires.

Key Features

Feature 1:

Fat tire design for superior traction and flotation on sand, mud, and snow.

Feature 2:

Robust and reliable Yamaha engine and drivetrain.

Feature 3:

Simple, durable construction focused on off-road performance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service, Repair, Maintenance

Page Count

Total Pages:

Manual Type

Type:

Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system, ignition system, exhaust system.

Transmission:

Gearbox operation, disassembly, assembly, lubrication, shifting mechanisms.

Drivetrain:

Final drive, drive chains, sprockets, axle maintenance.

Suspension:

Front forks, rear shock absorber, swingarm, linkage service and adjustments.

Brakes:

Hydraulic brake system, caliper service, master cylinder, brake fluid, bleeding procedures, pad replacement.

Wheels Tires:

Tire inspection, replacement, wheel bearing maintenance, spoke tensioning (if applicable), unique Big Wheel tire service.

Electrical:

Wiring diagrams, lighting system, ignition system, battery maintenance, starter system, charging system, component testing.

Frame Bodywork:

Frame inspection, seat, fenders, handlebars, controls, general body panel removal and installation.

Procedures Included

Maintenance:

Routine inspections, lubrication points, filter changes, spark plug service, brake adjustments, chain lubrication and adjustment.

Troubleshooting:

Diagnostic guides for common problems, fault finding charts for engine, electrical, and mechanical issues.

Repair:

Detailed step-by-step instructions for component disassembly, repair, and reassembly.

Specifications:

Torque specifications for all fasteners, engine clearances, electrical resistance values, fluid capacities.

Technical Depth

Depth:

Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable if created from digital source, otherwise image-based.

Print Quality

Quality:

High-resolution scans suitable for printing, ensuring clarity of diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, single-cylinder

Displacement:

195 cc

Bore X Stroke:

66.0 mm x 57.0 mm (Approximate)

Compression Ratio:

9.5:1 (Typical for period)

Performance

Horsepower:

Approx. 15-18 HP (Estimated, specific figures not readily available for all model years)

Torque:

Torque curve optimized for low-end grunt, essential for off-road.

Fuel System

Carburetor Type:

Mikuni VM Series (Likely VM26 or similar)

Fuel Type:

Unleaded gasoline

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Cooling

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh with manual clutch

Optional

Optional Transmission:

Features

Clutch Type:

Wet, multi-disc

Final Drive:

Chain drive to rear axle

📐 Dimensions

Exterior

Overall Length:

Approx. 75-80 inches (Varies slightly by year)

Overall Width:

Approx. 40-45 inches (Due to wide tires)

Overall Height:

Approx. 45-50 inches (Varies slightly by year)

Weights

Dry Weight:

Approx. 240-260 lbs (Varies slightly by year)

Fuel Capacity:

Approx. 2.5 - 3.0 gallons

Wheels Tires

Front Tire Size:

25 x 12.00-9 (Common size, check manual for specifics)

Rear Tire Size:

25 x 12.00-9 (Common size, check manual for specifics)

Wheel Base:

Approx. 50 inches

🛡️ Safety Features

Ratings

Atv Safety Standards:

Operated under general ATV safety guidelines of the era. Not subject to modern automotive safety ratings.

Active Features

Braking System:

Hydraulic front and rear disc brakes.

Passive Features

Chassis Design:

Sturdy frame designed for off-road stability.

💡 Technology Features

Infotainment

Infotainment System:

None (Basic recreational vehicle).

Driver Assistance

Assistance Features:

None (Basic recreational vehicle).

Connectivity

Connectivity Features:

None (Basic recreational vehicle).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 1000-1500 miles or annually, or as specified in the manual.

Spark Plug Replacement:

Every 3000-5000 miles, or based on condition.

Air Filter Cleaning:

Regularly, especially after dusty conditions; cleaning/replacement as per manual.

Chain Maintenance:

Lubricate and adjust chain every 500 miles or as needed based on play.

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent SAE 10W-30 or 10W-40 API SG or higher motorcycle oil).

Engine Oil Capacity:

Approx. 1.5 - 1.8 Liters (check manual for exact figure).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Transmission Oil Type:

API GL-4 SAE 80 or 90 hypoid gear oil.

Known Issues

Carburetor Cleaning:

Carburetors can become clogged with age and infrequent use, requiring regular cleaning and adjustment.

Electrical Connections:

Corrosion on electrical connectors can lead to intermittent issues.

Suspension Seals:

Fork seals can degrade over time, leading to oil leaks.

Tire Pressure:

Proper inflation of the unique fat tires is crucial for handling and wear.

📚 Vehicle History

Brand Heritage

Heritage:

Yamaha has a long-standing reputation for producing high-quality motorcycles and off-road vehicles, known for their engineering and durability.

Model Evolution

Development:

The Big Wheel line was developed to offer enhanced off-road capability and stability, particularly in soft terrain, differentiating itself with its unique tire configuration.

Production

Manufacturing Location:

Japan (Typical for Yamaha products of this era)

Market Impact:

Carved a niche for itself as a fun and capable recreational off-road machine, beloved by enthusiasts for its unique character.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While not subject to automotive awards, the Big Wheel line was recognized for its innovative design and off-road prowess within the powersports community of its era.