Production Years Covered:
        
        
            1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990
        
     
    
    
 
    
    
    
        
            Vehicle Segment:
        
        
            Lightweight Motorcycle (likely a dual-sport or trail bike based on model name)
        
     
    
    
        
            Competitors:
        
        
            Honda XR series, Kawasaki KLR series, Suzuki DR series (for similar displacement and era)
        
     
    
    
        
            Manual Benefit:
        
        
            Enables cost savings on labor by facilitating DIY maintenance and repairs.
        
     
    
        
            Manual Format Advantage:
        
        
            Digital format allows printing specific sections, avoiding damage to the original manual.
        
     
 
    
    
    
        
            Primary Focus:
        
        
            Workshop Service and Repair
        
     
    
        
            Target Audience:
        
        
            Professional Technicians and DIY Mechanics
        
     
    
    
        
            Estimated Pages:
        
        
            Hundreds (specific count not provided, but stated as comprehensive)
        
     
    
    
        
            Type:
        
        
            Workshop Service Manual / Repair Manual / Factory Service Manual
        
     
    
        
            Alternative Names:
        
        
            Service Manuals, Workshop Manuals
        
     
    
    
    
    
 
    
    
    
        
            Engine:
        
        
            Detailed overhaul, diagnostics, tuning, lubrication, cooling system
        
     
    
        
            Transmission:
        
        
            Clutch operation, gear shifting mechanisms, lubrication
        
     
    
        
            Electrical:
        
        
            Wiring diagrams, ignition system, lighting, charging system, starting system, troubleshooting
        
     
    
        
            Fuel System:
        
        
            Carburetor specifications, adjustment, cleaning, fuel tank, fuel lines
        
     
    
        
            Chassis:
        
        
            Frame inspection, suspension components, steering system, wheel bearings
        
     
    
        
            Brakes:
        
        
            Brake system maintenance, bleeding, component inspection
        
     
    
        
            Bodywork And Trim:
        
        
            Panel removal/installation, seat, fenders, handlebars
        
     
    
    
        
            Maintenance:
        
        
            Periodic maintenance charts, lubrication schedules, filter replacement, spark plug service
        
     
    
        
            Repair:
        
        
            Step-by-step repair instructions for all major components and systems
        
     
    
        
            Overhaul:
        
        
            Detailed engine and component overhaul procedures
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting
        
     
    
        
            Wiring Diagrams:
        
        
            Comprehensive wiring diagrams included for electrical system troubleshooting and repair.
        
     
    
    
        
            Depth:
        
        
            Comprehensive, suitable for professional technicians and advanced DIYers
        
     
    
        
            Accuracy:
        
        
            Original manufacturer data, highly accurate
        
     
    
        
            Diagnostic Tools:
        
        
            Information on using common tools for diagnosis and repair.
        
     
 
    
    
    
        
            Type:
        
        
            Internal Combustion, likely 4-stroke single-cylinder (common for this class and era)
        
     
    
    
        
            Displacement:
        
        
            Approximately 250cc (based on model name BR250)
        
     
    
        
            Cooling System:
        
        
            Likely Air-Cooled (common for off-road/dual-sport bikes of this era)
        
     
    
    
        
            Horsepower:
        
        
            Estimated 20-25 HP (typical for 250cc class in the 1980s)
        
     
    
        
            Torque:
        
        
            Not specified, but expected to be torque-biased for low-end grunt.
        
     
    
    
        
            Carburetor:
        
        
            Single Carburetor, likely Mikuni VM or similar (specific model not stated, but details are in the manual)
        
     
    
        
            Fuel Type:
        
        
            Unleaded gasoline
        
     
    
    
        
            System:
        
        
            CDI (Capacitor Discharge Ignition) or similar electronic ignition system
        
     
 
    
    
    
        
            Overall Length:
        
        
            Not specified, but typical for dual-sport bikes of the era.
        
     
    
        
            Seat Height:
        
        
            Not specified, but designed for off-road usability.
        
     
    
    
        
            Dry Weight:
        
        
            Estimated 110-120 kg (typical for 250cc dual-sport).
        
     
    
        
            Fuel Tank Capacity:
        
        
            Not specified, but likely around 8-12 liters.
        
     
 
    
    
    
        
            Crash Test Results:
        
        
            N/A for motorcycles of this era.
        
     
    
    
        
            Brakes:
        
        
            Front drum brake, Rear drum brake (typical for early 80s models; later models might have disc front).
        
     
    
    
        
            Lighting:
        
        
            Headlight, taillight, turn signals (as per regulations of the time).
        
     
 
    
    
    
        
            System:
        
        
            Basic analogue instrumentation (speedometer, tachometer, odometer, indicator lights).
        
     
    
    
        
            Features:
        
        
            N/A for this era of motorcycle.
        
     
    
    
        
            Features:
        
        
            N/A for this era of motorcycle.
        
     
 
    
    
    
        
            Oil Change:
        
        
            Every 3,000-5,000 km or annually (specifics in manual)
        
     
    
        
            Air Filter:
        
        
            Inspect every 3,000 km, clean/replace as needed
        
     
    
        
            Spark Plug:
        
        
            Inspect every 6,000 km, replace as needed
        
     
    
    
        
            Engine Oil Type:
        
        
            Yamalube 4-stroke motorcycle oil, SAE 10W-30 or 20W-40 (API SE, SF, SG or JASO MA rated) - refer to manual for precise grade.
        
     
    
        
            Transmission Oil Capacity:
        
        
            Not specified, but typically integrated with engine oil or separate small quantity.
        
     
    
        
            Brake Fluid:
        
        
            DOT 3 or DOT 4 (if hydraulic disc brakes are equipped, otherwise drum brake fluid)
        
     
    
    
        
            Carburetor Fouling:
        
        
            Common issue in older bikes due to fuel degradation or dirt ingress.
        
     
    
        
            Electrical Connections:
        
        
            Corrosion or loose connections can lead to intermittent electrical issues.
        
     
    
        
            Suspension Seals:
        
        
            Wear and tear on fork seals can result in oil leaks.