1999-2001 YAMAHA PHAZER 500-VENTURE 500 SNOWMOBILES COVERED:

1999-2001 Yamaha Phazer 500, Phazer 500 Mountain Lite, Phazer 500 Deluxe and Venture 500 two-stroke snowmobiles, mountain light dlx electric start pz500 pz500dx vt500xl pz 500 pz 500 dx, vt500 vt500 xl 500xl.

Fix-Your-Problems now with this instant download service manual. Get the information you need to fix your snowmobile in just seconds in this simple to download digital pdf book. No special software required (works on all computers)!

The Yamaha snowmobile service manual downloads for the above listed brands describes the service procedures for the complete snowmobile vehicle. Follow the Maintenance Schedule recommendations to ensure that the snowmobile is in peak operating condition. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the snowmobile.

All chapters in the Yamaha service manual applies to the whole vehicle and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion.

Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, pictures, service information and troubleshooting for the section. The subsequent pages give detailed procedures. If you dont know the source of the trouble, go to the troubleshooting page (sometimes not all sections have a troubleshooting page provided from the manufacture) for a list of causes and effects to determine the problem.

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BELOW IS A TYPICAL OUTLINE OF CONTENTS YOU WILL FIND IN A YAMAHA SNOWMOBILE SERVICE MANUAL (INFORMATION WILL DIFFER DEPENDING ON YEAR AND MODEL).
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CHAPTER 1

GENERAL INFORMATION

MACHINE IDENTIFICATION
FRAME SERIAL NUMBER
ENGINE SERIAL NUMBER
IMPORTANT INFORMATION
PREPARATION FOR REMOVAL AND DISASSEMBLYALL
REPLACEMENT PARTS
GASKETS, OIL SEALS, AND O-RINGS
LOCK WASHERS/PLATES AND COTTER PINS
BEARINGS AND OIL SEALS
CIRCLIPS
LOCTITE
SPECIAL TOOLS FOR TUNE UP
FOR ENGINE SERVICE
FOR POWER TRAIN SERVICE
FOR CARBURETION SERVICE
FOR ELECTRICAL SERVICE

CHAPTER 2.

PERIODIC INSPECTION AND ADJUSTMENT

INTRODUCTION
PERIODIC MAINTENANCE TABLE
ENGINE
SPARK PLUGS
FUEL LINE INSPECTION
COOLING SYSTEM
VALVE CLEARANCE
ADJUSTMENT
CARBURETOR SYNCHRONIZATION
ENGINE IDLE SPEED ADJUSTMENT
THROTTLE CABLE FREE PLAY ADJUSTMENT
THROTTLE OVERRIDE SYSTEM CHECK
COMPRESSION PRESSURE MEASUREMENT
ENGINE OIL LEVEL INSPECTION
ENGINE OIL REPLACEMENT
CRANKCASE BREATHER HOSE INSPECTION
CABURETOR JOINTS INSPECTION
EXHAUST SYSTEM INSPECTION
POWER TRAIN
SHEAVE OFFSET ADJUSTMENT
DRIVE V-BELT
ENGAGEMENT SPEED CHECK
PARKING BRAKE ADJUSTMENT
BRAKE LEVER ADJUSTMENT
BRAKE FLUID LEVEL
INSPECTION
BRAKE PAD INSPECTION
BRAKE HOSE INSPECTION
AIR BLEEDING (HYDRAULIC BRAKE SYSTEM)
DRIVE CHAIN
TRACK TENSION ADJUSTMENT
SLIDE RUNNER INSPECTION
MAXIMIZING DRIVE TRACK LIFE
CHASSIS
SKI/SKI RUNNER
STEERING SYSTEM
LUBRICATION
ELECTRICAL
HEADLIGHT BEAM
ADJUSTMENT
BATTERY INSPECTION
FUSE INSPECTION
SPEEDOMETER UNIT
INSPECTION
TUNING
CARBURETOR TUNING
CLUTCH
GEAR SELECTION
HIGH ALTITUDE TUNING
FRONT SUSPENSION
REAR SUSPENSION

CHAPTER 3.

CHASSIS

STEERING
SKI
FRONT SUSPENSION
HANDLING NOTES

CHAPTER 4.

POWER TRAIN

PRIMARY SHEAVE AND DRIVE V-BELT
SECONDARY SHEAVE
DRIVE CHAIN HOUSING
WITHOUT REVERSE MODEL
WITH REVERSE MODEL
SECONDARYSHAFT
SECONDARYSHAFT, DRIVE CHAIN HOUSING
BRAKE
BRAKE PAD REPLACEMENT
BRAKE CALIPER DISASSEMBLY
BRAKE CALIPER INSPECTION AND REPAIR
BRAKE CALIPER ASSEMBLY
BRAKE CALIPER INSTALLATION
BRAKE MASTER CYLINDER ASSEMBLY
SLIDE RAIL SUSPENSION
FRONT AXLE AND TRACK

CHAPTER 5.

ENGINE

SEAT AND FUEL TANK
EXHAUST PIPE AND MUFFLER
ENGINE ASSEMBLY
CAMSHAFTS
CYLINDER HEAD
VALVES AND VALVE SPRINGS
A.C. MAGNETO AND STARTER CLUTCH
OIL PAN AND OIL PUMP
CRANKCASE

CHAPTER 6.

COOLING SYSTEM

HEAT EXCHANGER
THERMOSTAT
WATER PUMP

CHAPTER 7.

CARBURETION OR EFI

CARBURETORS
FUEL LEBEL ADJUSTMENT
THROTTLE POSITION SENSOR
FUEL PUMP

CHAPTER 8.

ELECTRICAL

SWITCH INSPECTION
SWITCH INSPECTION
INSPECTING A SWITCH SHOWN IN THE MANUAL
IGNITION SYSTEM
CIRCUIT DIAGRAM
TROUBLESHOOTING
A.C. MAGNETO
SPARK PLUG
IGNITION SPARK GAP
IGNITION COIL
THROTTLE OVERRIDE SYSTEM (T.O.R.S.)
HANDLEBAR SWITCH (RIGHT)
CARBURETOR SWITCH
MAIN SWITCH
MAIN RELAY
ELECTRICAL STARTING SYSTEM
CIRCUIT DIAGRAM
TROUBLESHOOTING
MAIN SWITCH
STARTER MOTOR
CHARGING SYSTEM
CIRCUIT DIAGRAM
TROUBLESHOOTING
BATTERY
STATOR COIL
LIGHTING SYSTEM
CIRCUIT DIAGRAM
TROUBLESHOOTING
BULB(S)
HEADLIGHT BEAM SWITCH
HEADLIGHT RELAY

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