Yamaha EX570 Snowmobile Service Repair Manual

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Tipo: Snowmobile

Proveedor:

SKU: 135082

Etiquetas: EX570 Marine Snowmobile Sterndrive Yamaha

Variantes de producto

Descripción

This manual covers the EX570 series snowmobiles, including the EX570, EX570E, EX570HP, and EX570HP/EHP variants. These models, typically from the late 1980s to early 1990s, represent a commitment to reliable powersports engineering. Known for their robust construction and performance, the EX570 series snowmobiles offer a dependable riding experience for enthusiasts. This comprehensive resource is designed to support owners and technicians in maintaining these well-regarded machines. The purpose of this service repair manual is to provide detailed instructions for the maintenance, repair, assembly, and disassembly of the EX570 series snowmobiles. It covers all major systems, including the engine, cooling system, fuel system, drivetrain, chassis, and electrical system. With step-by-step procedures, troubleshooting guides, and technical specifications, this manual is an essential tool for ensuring the optimal performance and longevity of your snowmobile. The English-language format ensures accessibility and ease of use for all users.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

EX570

Model Variants Covered:

EX570, EX570E, EX570HP, EX570HP/EHP

Product Name:

Yamaha EX570 Snowmobile Service Repair Manual Download

Codes

Chassis Code Ex570:

EX570 (Serial Number Prefix: 84M-000101)

Chassis Code Ex570E:

EX570E (Serial Number Prefix: 84N-000101)

Chassis Code Ex570Hp:

EX570HP (Serial Number Prefix: 87X-000101)

Chassis Code Ex570Hp Ehp:

EX570HP/EHP (Serial Number Prefix: 87Y-000101)

👋 Introduction

Market Position

Target Audience:

Owners, technicians, and enthusiasts seeking in-depth knowledge for maintenance and repair of Yamaha EX570 series snowmobiles.

Competitive Analysis

Value Proposition:

Provides a complete, downloadable resource saving the cost and time associated with physical manuals or dealership service.

Key Features

Features:

Instant download, printable, comprehensive coverage, high-quality PDF format, supports multiple variants.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, assembly, and disassembly procedures for the Yamaha EX570 series snowmobiles.

Variant Specific Coverage:

Covers EX570/EX570E in the main manual and EX570HP/EX570HP/EHP via a supplementary service manual.

Page Count

Estimated Page Count:

Hundreds of pages, specific count not provided but described as 'most complete'.

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnosis, and component specifications.

Cooling System:

Detailed information on the cooling system, including maintenance and repair.

Fuel System:

Carburetion system diagnosis, adjustment, and overhaul.

Drivetrain:

Power train components, including clutch, drive system, and track assembly.

Chassis:

Detailed coverage of the chassis, suspension, and steering systems.

Electrical System:

Comprehensive electrical system diagrams, troubleshooting, and component testing.

Procedures Included

Maintenance:

Periodic inspections, adjustments, lubrication, and fluid checks.

Repair:

Step-by-step repair procedures for all major components and systems.

Assembly Disassembly:

Detailed instructions for the complete assembly and disassembly of the snowmobile and its components.

Troubleshooting:

Diagnostic trees and troubleshooting guides for common and uncommon issues.

Technical Depth

Depth:

Encompasses everything from routine maintenance and adjustments to complete engine rebuilds and advanced electrical diagnostics.

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High Quality PDF, all pages are printable.

Binding Type

Binding:

Digital Download (No physical binding).

Paper Type

Paper Type:

N/A (Digital format).

Compatibility

Operating Systems:

Compatible with all versions of Windows & Mac.

Requirements

Software Required:

Adobe PDF Reader.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, parallel twin cylinder (Typical for this era and displacement).

Displacement:

Approximately 561cc (Derived from '570' in model name and general Yamaha engine displacements of the period).

Performance

Horsepower Range:

Estimated 40-50 HP, depending on specific variant and tuning (Based on typical output for engines of this displacement from the late 1980s).

Fuel System

Fuel Delivery:

Carbureted (Explicitly mentioned as 'Carburetion' in manual coverage).

Carburetor Details:

Likely dual Mikuni VM or similar butterfly carburetors, specific sizes and jetting detailed in manual.

Cooling System

Cooling Method:

Fan-cooled (Common for this series of Yamaha snowmobiles).

🔧 Transmission

Standard

Type:

Continuously Variable Transmission (CVT) system (Primary for snowmobiles of this era).

Features

Clutch Details:

Includes details on primary (drive) and secondary (driven) clutches, belt inspection, replacement, and adjustment.

📐 Dimensions

Exterior

Length:

Not specified in product info, typical range for this class is 100-115 inches.

Weights

Dry Weight:

Not specified in product info, likely in the 400-500 lbs range.

🛡️ Safety Features

Ratings

Safety Features:

Manual covers safety-related components and procedures, likely including throttle safety switches and brake systems.

Active Features

Braking System:

Details on hydraulic disc brake system, including caliper, master cylinder, and fluid specifications.

💡 Technology Features

Infotainment

Features:

Basic instrumentation, likely including speedometer, tachometer, engine temperature light, and oil warning light. No advanced infotainment systems.

Driver Assistance

Features:

Limited to mechanical systems like reliable braking and steering.

🔧 Maintenance

Service Intervals

General Intervals:

Manual provides specific intervals for tasks like spark plug checks/replacement, chaincase lubrication, drive belt inspection, and coolant checks.

Fluid Specifications

Engine Oil:

Typically requires a 2-stroke pre-mix or oil injection system. Manual will specify Yamaha's recommended 2-stroke oil type and viscosity.

Coolant:

Specify type and mixture ratio for the fan-cooled engine.

Brake Fluid:

DOT 3 or DOT 4 brake fluid specification will be provided.

Chaincase Oil:

Specific gear oil viscosity and capacity for the chaincase will be detailed.

Known Issues

Common Wear Items:

Potential wear on drive belts, suspension bushings, carburetor jets due to fuel quality over time, and ignition components (spark plugs, coils).

Typical Repairs:

Carburetor cleaning and tuning, clutch adjustment or rebuild, track tension adjustment, and general electrical system checks.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation, known for precision engineering in powersports and marine.

Model Evolution

Production Era:

The EX570 series typically dates from the late 1980s to early 1990s, a period of robust development in snowmobile technology.

Production

Manufacturing Location:

Likely manufactured in Japan or North America by Yamaha.

🏆 Awards & Recognition

Recognitions

Historical Reputation:

Yamaha snowmobiles from this era are generally recognized for reliability and robust engineering within the recreational powersports market.