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Yamaha Exciter 570 1991-1993 Full Service Repair Manual

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This manual covers the snowmobile, produced for the model years 1991, 1992, and 1993. Known for its lightweight, agile, and powerful performance within its class, the Exciter 570 offered a...
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Tipo: Motorcycle
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SKU: 68685
Yamaha Exciter 570 1991-1993 Full Service Repair ManualYamaha Exciter 570 1991-1993 Full Service Repair ManualYamaha Exciter 570 1991-1993 Full Service Repair Manual
This manual covers the snowmobile, produced for the model years 1991, 1992, and 1993. Known for its lightweight, agile, and powerful performance within its class, the Exciter 570 offered a spirited riding experience, positioning itself against competitors like the Arctic Cat Cheetah, Ski-Doo Formula MX, and Polaris Indy. Yamaha's long-standing reputation in motorsports, including snowmobiles, underscores the engineering quality and reliability expected from this model. This comprehensive service and repair manual provides detailed guidance for owners and technicians. It covers all essential aspects of the vehicle, including engine mechanicals, fuel and ignition systems, cooling and lubrication, drive system, suspension, steering, brakes, and the electrical system. Within its 300+ pages, you will find procedures for routine maintenance, troubleshooting common issues, major repairs, and technical adjustments, ensuring the Exciter 570 remains in optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Exciter 570
Model Years Covered:
1991, 1992, 1993
Codes
Chassis Code:
ES570
👋 Introduction
Market Position
Vehicle Segment:
Sporty Personal Snowmobile
Target Audience:
Enthusiasts and owners seeking to maintain and repair their Yamaha Exciter 570.
Competitive Analysis
Competitors 1991-1993:
Arctic Cat Cheetah, Ski-Doo Formula MX, Polaris Indy
Key Features
Vehicle Usp:
Lightweight, agile, and powerful for its class, offering a spirited riding experience.
Manual Purpose
Benefit To Owner:
Empowers owners to perform maintenance, troubleshoot issues, and undertake repairs, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Specific Systems Covered:
Engine, Fuel System, Ignition, Cooling, Lubrication, Drive System, Suspension, Steering, Brakes, Electrical System, Bodywork, Chassis
Page Count
Estimated Pages:
300+
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of engine components including cylinders, pistons, crankshaft, connecting rods, cylinder heads, valves, and timing components.
Fuel System:
Carburetor tuning, cleaning, and rebuilding; fuel pump operation; fuel line maintenance.
Ignition System:
Spark plug specifications, ignition timing adjustment, CDI unit testing, and coil diagnostics.
Cooling System:
Radiator maintenance, coolant specifications, water pump inspection, and thermostat testing.
Lubrication System:
Oil specifications, oil pump operation, and lubrication circuit maintenance.
Drive System:
Clutch adjustment and replacement, drive belt inspection and replacement, gearbox operation, and chain lubrication/adjustment.
Suspension System:
Front and rear suspension component inspection, shock absorber service, and spring replacement.
Steering System:
Handlebar and steering column inspection, linkage lubrication, and alignment procedures.
Brake System:
Brake pad inspection and replacement, brake fluid specifications and bleeding, caliper service, and brake cable adjustment.
Electrical System:
Wiring diagrams, battery maintenance, lighting system checks, starter motor and alternator testing, and instrument cluster diagnostics.
Bodywork And Chassis:
Fairing removal and installation, seat maintenance, and chassis component inspection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication, brake adjustments, spark plug checks, and battery service.
Troubleshooting:
Diagnostic guides for common running issues, electrical faults, and mechanical failures.
Major Repairs:
Complete engine rebuilds, transmission overhauls, and suspension component replacements.
Technical Adjustments:
Carburetor synchronization, ignition timing, clutch and throttle cable free play adjustments.
Technical Depth
Depth Of Information:
Comprehensive: Covers everything from basic checks to full engine and component overhauls, including detailed torque specifications and tolerances.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, enabling quick access to specific information.
Print Quality
Quality:
High resolution, suitable for printing at home or professional print shop.
Binding Type
Binding For Print:
Not applicable (digital download), but designed for easy printing and binding.
Paper Type
Paper Type For Print:
Not applicable (digital download), but recommended to print on durable paper for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, liquid-cooled, parallel-twin
Displacement:
561 cc (34.2 ci)
Bore X Stroke:
66.0 mm x 82.0 mm (2.60 in x 3.23 in)
Compression Ratio:
7.0:1 (Typical for this era)
Performance
Horsepower:
Approximately 70-75 HP (Estimate based on similar models)
Torque:
Not typically published for this class of vehicle, but sufficient for strong acceleration.
Fuel System
Carburetor Type:
Dual Mikuni VM34SS (or similar)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Oil Mixture:
Premix (50:1 ratio typically with a high-quality 2-stroke snowmobile oil) or Auto-lube system (if equipped).
Ignition
Ignition System Type:
Capacitor Discharge Ignition (CDI)
Cooling
Cooling Method:
Liquid-cooled
Lubrication
Lubrication Type:
Premix or Autolube (oil injection)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with reduction gear
Features
Drive System:
Chain drive to rear axle
Clutch Type:
Primary (drive) and Secondary (driven) clutches
Fluid Specifications
Gearbox Oil Type:
Yamaha "All-Purpose Gear Oil" or equivalent SAE 80W-90 GL-4
Fluid Capacities
Gearbox Oil Capacity:
Approximately 200-250 ml (consult manual for exact amount)
📐 Dimensions
Exterior
Overall Length:
Variable based on track length, typically around 100-110 inches.
Overall Width:
Approximately 35-40 inches.
Track Width:
Variable, typically around 40 inches (front ski stance).
Weights
Dry Weight:
Approximately 450-500 lbs (dry)
Gross Vehicle Weight Rating:
Not typically specified for snowmobiles, but consider rider and cargo weight.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable (snowmobile safety standards differ from automotive).
Active Features
Braking System:
Hydraulic disc brake, typically on the driveshaft or rear axle.
Passive Features
Kill Switch Lanyard:
Standard safety feature that shuts off the engine if the rider is separated from the machine.
Track And Suspension:
Designed for stability and control in varied snow conditions.
💡 Technology Features
Infotainment
Instrument Cluster:
Basic analog gauges: speedometer, tachometer, engine temperature gauge, fuel gauge (if applicable), and indicator lights.
Driver Assistance
Features:
Limited to basic chassis and suspension design for rider control. No electronic driver assistance systems.
Connectivity
Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 30-40 operating hours or annually. Refer to manual for specific hours.
Spark Plug Inspection Replacement:
Inspect every 10-15 operating hours, replace as needed or every 30-50 operating hours.
Drive Belt Inspection Replacement:
Inspect regularly for wear and damage. Replace every 1500-2000 miles or as per manual recommendations.
Track Tension Adjustment:
Check and adjust track tension after initial break-in and every 20-30 operating hours.
Fluid Specifications
Engine Oil Type:
2-stroke synthetic or semi-synthetic snowmobile oil (e.g., Yamalube 2M or equivalent).
Coolant Type:
Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio).
Known Issues
Common Wear Items:
Drive belts, clutches (rollers, buttons, springs), carbides on skis, track lugs, exhaust gaskets, and carburetor diaphragms.
Potential Engine Problems:
Overheating if cooling system is neglected, carburetor issues due to gumming from stale fuel, and crank seal leaks.
Electrical Issues:
Faulty CDI unit, stator or charging coil problems, and corroded electrical connections.
📚 Vehicle History
Brand Heritage
Yamaha Motorsports:
Yamaha has a long-standing reputation for innovation and performance in motorsports, including motorcycles, ATVs, and snowmobiles.
Model Evolution
Exciter Lineup:
The Exciter line represented Yamaha's push into the performance and sporty segment of the snowmobile market, evolving from earlier models.
Production
Manufacturing Location:
Likely manufactured in Japan or North America by Yamaha.
Production Years:
1980s - 1990s (Exciter series)
🏆 Awards & Recognition
Recognitions
Industry Impact:
The Exciter line contributed to Yamaha's reputation for reliable and performance-oriented snowmobiles in the early 1990s.
Ratings
Owner Satisfaction:
Generally positive among owners who maintained their machines diligently, appreciated for their power and handling.
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