Positioning:
The Yamaha Fazer 600 (also known as the FZS600) was a popular middleweight sport-touring motorcycle, known for its versatility, comfort, and spirited performance.
Competitors:
Competed with motorcycles like the Suzuki Bandit 600, Honda CB600F Hornet, and Kawasaki ZX-6R (in its more road-biased tune).
Features:
Inline-four engine, comfortable ergonomics for longer rides, practical fairing for wind protection, balanced performance for both commuting and touring.
Utility:
Essential resource for owners and technicians to perform maintenance, diagnostics, and repairs on the 2000 Yamaha Fazer 600, enabling self-sufficiency and cost savings.
Primary Coverage:
Workshop Service Repair
Secondary Coverage:
Engine Overhaul, Chassis, Electrical System, Carburetors, Cooling System, Tuning, Troubleshooting
Estimated Page Count:
Refer to actual PDF content; typically 300-500 pages for this era and scope.
Type:
Workshop Service Manual / Repair Manual
Engine:
Detailed overhaul procedures, component identification, timing, lubrication, cooling system integration.
Fuel System:
Carburetor assembly, disassembly, cleaning, adjustment, synchronization, fuel pump, fuel lines.
Electrical System:
Wiring diagrams, component testing (ignition, starter, lighting, charging), troubleshooting electrical faults.
Chassis:
Frame, suspension (front forks, rear shock), steering, wheel bearings, brake system overhaul (front and rear).
Cooling System:
Radiator, coolant flow, fan operation, thermostat, coolant capacity and specifications.
Maintenance:
Periodic inspections, lubrication points, filter replacement, chain adjustment, tire pressure.
Repair:
Component replacement, engine rebuild, suspension repair, brake caliper service, electrical component repair.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting guides.
Tuning:
Carburetor jetting, ignition timing adjustments (if applicable), general performance tuning advice.
Depth:
Comprehensive, from basic adjustments to complete engine and chassis disassembly/reassembly.
Searchability:
Fully searchable text within the PDF for quick information retrieval.
Quality:
High-resolution scans suitable for printing and clear viewing of diagrams and text.
Binding:
Digital (PDF) - No physical binding required.
Paper:
Digital (PDF) - No physical paper type.
Engine Type:
4-stroke, liquid-cooled, DOHC, inline-four
Bore X Stroke:
62.0 mm x 49.6 mm
Compression Ratio:
12.2:1
Horsepower:
Approximately 95-98 hp @ 12,000 rpm (claimed, depending on market)
Torque:
Approximately 64 Nm (47 lb-ft) @ 10,000 rpm (claimed, depending on market)
Carburetion:
Four 37mm Mikuni CV carburetors
Fuel Capacity:
19 Liters (5.0 US gal)
Ignition System:
Digital TCI (Transistor Controlled Ignition)
Length:
2,105 mm (82.9 in)
Height:
1,215 mm (47.8 in)
Wheelbase:
1,435 mm (56.5 in)
Dry Weight:
189 kg (417 lbs)
Wet Weight:
Approximately 211 kg (465 lbs) (with fluids)
Front Tire:
120/70ZR17M/C (58W)
Rear Tire:
170/60ZR17M/C (72W)
Front Suspension:
Telescopic forks, coil spring, oil damped, 130 mm travel
Rear Suspension:
Swingarm, coil spring, oil damped, preload adjustable, 135 mm travel
Safety Ratings:
N/A for motorcycles in typical automotive crash safety rating systems. Focus on component integrity and design.
Brakes Front:
Dual 298mm discs, 4-piston calipers
Brakes Rear:
Single 245mm disc, 2-piston caliper
Lighting:
Halogen headlamp, LED tail lamp
Frame Construction:
Steel diamond frame
Infotainment System:
Not applicable. Basic analogue instrumentation.
Driver Assistance Features:
Not applicable. No electronic rider aids.
Connectivity Options:
Not applicable.
Engine Management System:
TCI ignition system, carbureted fuel delivery. Manual covers tuning adjustments for optimal performance.
Oil Change Interval:
Every 4,000-6,000 km (2,500-3,700 miles) or 6 months, whichever comes first. Consult manual for precise interval.
Air Filter Check Interval:
Every 8,000-12,000 km (5,000-7,500 miles). Replacement based on condition.
Spark Plug Replacement Interval:
Every 16,000-24,000 km (10,000-15,000 miles). Consult manual for specific type and gap.
Chain Maintenance Interval:
Lubricate and adjust chain every 800-1,000 km (500-620 miles).
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent API SG, JASO MA certified.
Coolant Type:
High-quality ethylene glycol based coolant with corrosion inhibitors. 50% solution with distilled water. Refer to manual for specific Yamaha coolant.
Common Issues:
Occasional carburation issues due to sync or cleaning needs, regulator/rectifier failures (common on many bikes of this era), potential rear shock absorber wear over time.
Troubleshooting Focus:
The manual addresses these common issues with detailed diagnostic steps and repair procedures.
Brand Heritage:
Yamaha Motor Company, established in 1955, has a rich history in motorcycle manufacturing, known for innovation, performance, and reliability across various segments.
Fazer 600 Evolution:
The FZS600 Fazer was introduced in 1998, evolving from the Yamaha FZR600R and XJ600 Diversion. The 2000 model represents the initial generation of this successful sport-tourer, characterized by its practical fairing and versatile performance.
Production Location:
Japan
Production Years:
1998-2003 (First Generation), succeeded by the FZS600S and later the FZ6.
Industry Recognition:
The FZS600 Fazer was highly regarded in motorcycle publications for its value, performance, and versatility, often receiving positive reviews for its balanced capabilities as a sport-tourer.
Owner Satisfaction:
Generally high owner satisfaction due to its reliability and practical nature. The manual is key to maintaining this.
Certification Standard:
Manual adheres to standard automotive repair documentation practices.
