General Information:
Motorcycle identification, Vehicle Identification Number (VIN), Model code features, Outline, FI system components, Fuel Injection system, Three-way catalytic converter system, Air induction system components.
Specifications:
General, Engine, Chassis, Electrical specifications, Conversion table, General tightening torque, Engine tightening torques, Chassis tightening torques, Lubrication points and lubricant types (Engine & Chassis), Oil flow diagrams, Cooling system diagrams, Cable routing.
Periodic Maintenance:
Periodic maintenance and lubrication intervals, Seats, Fuel tank, T-bar, Air filter case, Cowlings and covers.
Engine Internal Components:
Valve clearance adjustment, Throttle body synchronization, Exhaust gas checks and adjustments (idle, volume), Engine idling speed adjustment, Throttle cable free play adjustment, Spark plug checks, Ignition timing checks, Compression pressure measurement, Engine oil level and pressure checks, Clutch lever adjustment, Hydraulic clutch system bleeding, Air filter element cleaning.
Chassis Systems:
Front wheel and brake discs (removal, checking, installation, static balance), Rear wheel and brake disc (removal, checking, installation, static balance), Front and rear brake pads (replacement), Front and rear brake master cylinders (disassembly, checking, assembly, installation), Front and rear brake calipers (disassembly, checking, assembly, installation), Hydraulic clutch (master cylinder disassembly, checking, assembly, installation; release cylinder disassembly, checking, assembly, installation).
Engine And Exhaust:
Mufflers and exhaust pipe assembly, Leads and hoses, Engine installation, Camshafts (removal, checking, installation), Cylinder head cover, Cylinder head (removal, checking, installation), Valves and valve springs (removal, checking, installation), Generator and starter clutch (rotor, starter clutch, stator assembly removal, checking, installation), Pickup coil rotor (removal, installation).
Cooling System:
Radiator (checking, installation), Oil cooler (checking, installation), Thermostat (checking, assembly, installation), Water pump (disassembly, checking, assembly, installation).
Fuel Injection And Air Induction:
Wiring diagram, ECU self-diagnostic function, Substitute characteristics operation control (fail-safe action), Troubleshooting, Throttle bodies, Injector checking, Pressure regulator checking, Fuel pump and pressure regulator operation check, Air induction system, Air injection, Air cut-off valve, Air induction system diagrams, Air cut-off valve assembly and hoses, Reed valves, Air induction system checking.
Electrical System:
Electrical components, Switch continuity checking, Switches checking, Bulbs and bulb sockets checking (types, condition), Ignition system (circuit diagram, troubleshooting), Electric starting system (circuit diagram, starting circuit cut-off system operation, troubleshooting), Starter motor (checking, assembly), Charging system (circuit diagram, troubleshooting), Lighting system (circuit diagram, troubleshooting, system checking), Signaling system (circuit diagram, troubleshooting, system checking), Cooling system (circuit diagram, troubleshooting - likely referring to electrical controls).
Maintenance:
Oil changes, Filter replacements, Fluid level checks and top-ups, Lubrication points, Brake pad replacement, Coolant changes, Air filter cleaning, Spark plug checks, Valve clearance adjustments.
Disassembly Assembly:
Complete teardown and reassembly of major components including engine, gearbox, suspension, brakes, fuel system, electrical system.
Troubleshooting:
Diagnostic procedures for engine performance, electrical faults, fuel system issues, starting problems, charging system faults, lighting and signaling problems.
Adjustments:
Throttle body synchronization, Valve clearance, Carburetor synchronization (if applicable, though this is FI), Clutch lever, Idle speed, Ignition timing.
Level Of Detail:
Comprehensive. Covers everything from basic checks and adjustments to complete engine rebuilds, electrical system diagnostics, and chassis component overhauls.
Diagnostic Capability:
Advanced diagnostics including ECU self-diagnostics, troubleshooting charts, and specific component testing procedures.
Rebuild Procedures:
Detailed step-by-step instructions for dismantling, inspecting, repairing, and reassembling major motorcycle systems and components.