Yamaha FZ6-SS FZ6-SSC 2004-2009 Service Repair Manual

Name: Yamaha FZ6-SS FZ6-SSC 2004-2009 Service Repair Manual
Brand: Yamaha
SKU: 62811
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Tipo: Motorcycle

Proveedor:

Yamaha

SKU: 62811

Etiquetas: 2004 2005 2006 2007 2008 2009 FZ6-SS FZ6-SSC Misc Motorcycle Motorcycles Yamaha

Variantes de producto

Descripción

The FZ6-SS and FZ6-SSC models, produced from 2004 to 2009, represent a commitment to delivering a versatile middleweight naked sportbike. These motorcycles are engineered with an inline four-cylinder, liquid-cooled engine derived from the R6 platform, tuned for balanced power delivery and agile handling. Designed for riders seeking a sporty yet practical machine suitable for commuting and spirited riding, the FZ6 series offers sporty ergonomics and aesthetics inspired by performance heritage. The FZ6-SS features a standard braking system, while the FZ6-SSC includes an optional Anti-lock Braking System (ABS) for enhanced rider confidence and safety. This comprehensive service repair workshop manual provides in-depth guidance for the maintenance, repair, and overhaul of FZ6-SS/FZ6-SSC models. Covering all essential systems, including the engine, transmission, chassis, brakes, and electrical systems, this manual offers detailed step-by-step procedures, diagnostic charts, and troubleshooting tips. With abundant diagrams, exploded views, and precise torque specifications, it serves as an indispensable resource for owners and professional technicians alike, ensuring the longevity and optimal performance of the vehicle. The manual also details scheduled maintenance, fluid specifications, and common issue prevention.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

FZ6-SS / FZ6-SSC

Model Designation:

FZ6-SS (Standard), FZ6-SSC (ABS)

Years Covered:

2004, 2005, 2006, 2007, 2008, 2009

👋 Introduction

Market Position

Segment:

Middleweight naked sportbike

Target Audience:

Riders seeking a versatile, sporty motorcycle for commuting, sport touring, and spirited canyon carving

Competitive Analysis

Competitors:

Suzuki SV650, Kawasaki Z750, Triumph Street Triple

Key Features

Engine Type:

Inline four-cylinder, liquid-cooled, DOHC

Performance Focus:

Balanced power delivery, agile handling, sporty aesthetics

Design Philosophy:

Sporty ergonomics for commuting and spirited riding, inspired by Yamaha's R-series DNA

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, and maintenance for Yamaha FZ6-SS/FZ6-SSC models

Page Count

Estimated Pages:

500+

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, tuning, lubrication, cooling, fuel injection system (FI), exhaust system

Engine Electrical:

Ignition system, starting system, charging system, ECU, sensors, wiring diagrams

Transmission:

Clutch operation, gearbox inspection and repair, shift mechanism, lubrication

Chassis:

Frame inspection, suspension (front forks and rear shock absorber) service, steering system overhaul, wheel and tire maintenance

Brakes:

Front and rear brake system service, hydraulic components, ABS system diagnosis and repair (for SSC models), bleeding procedures

Electrical System:

Lighting, instrumentation, switches, battery maintenance, starter, alternator, fuses, relays, wiring harness troubleshooting

Body And Frame:

Fairing removal and installation, seat, fuel tank, body panel servicing, fasteners

Procedures Included

Maintenance:

Regular maintenance checks, lubrication points, filter replacement intervals, fluid changes, spark plug service

Troubleshooting:

Diagnostic charts for common problems, symptom-based troubleshooting guidance

Repair And Overhaul:

Detailed step-by-step instructions for engine rebuilds, transmission overhauls, suspension servicing, brake system repairs, electrical system troubleshooting

Diagnostics:

Fuel injection system diagnostics, ABS system fault finding, sensor testing

Wiring Diagrams:

Detailed electrical system wiring diagrams for all components and circuits

Torque Specifications:

Precise torque values for all critical fasteners during assembly and disassembly

Tool Requirements:

Lists specialized tools required for specific repair procedures

Technical Depth

Level Of Detail:

Comprehensive, covering everything from basic maintenance to complete engine and chassis rebuilds, suitable for professional mechanics and advanced DIY users

Diagrams And Illustrations:

Abundant with detailed diagrams, exploded views, and clear illustrations of components and procedures

📊 Manual Specifications

File Format

File Type:

PDF

Print Quality

Quality:

High resolution, clear diagrams and text, printable

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4S (based on R6 engine)

Engine Type:

4-stroke, Liquid-cooled, DOHC, 4-valve per cylinder

Displacement:

600 cc

Bore X Stroke:

65.5 mm x 44.5 mm

Compression Ratio:

12.2:1

Valve Actuation:

DOHC, chain drive

Cooling System:

Liquid-cooled, pressurized, with fan

Performance

Horsepower:

Approx. 98 HP (72 kW) @ 11,000 rpm

Torque:

Approx. 66.5 Nm (6.8 kgf-m) @ 9,500 rpm

Fuel System

Fuel Delivery:

Fuel Injection (FI)

Fuel Type:

Unleaded gasoline, 95 RON recommended

Throttle Control:

Throttle Position Sensor (TPS)

Lubrication

Oil Type:

Yamalube 4 10W-40 or Yamalube 4 20W-50 (refer to manual for exact specifications)

Oil Capacity:

Approx. 3.4 L (with oil filter change)

🔧 Transmission

Standard

Type:

6-speed constant mesh

Clutch Type:

Wet, multiple-disc

Features

Final Drive:

Chain drive

Gear Ratios:

Refer to manual for specific ratios (typically close-ratio for sporty performance)

Transmission Oil:

Yamalube 4 20W-50 or SAE 20W-50 API SG type SH, SJ, SL (refer to manual for exact specifications)

📐 Dimensions

Exterior

Length:

2,095 mm (82.5 in)

Width:

750 mm (29.5 in)

Height:

1,060 mm (41.7 in)

Wheelbase:

1,445 mm (56.9 in)

Ground Clearance:

160 mm (6.3 in)

Weights

Dry Weight:

Approx. 175 kg (386 lbs)

Wet Weight:

Approx. 197 kg (434 lbs) (Standard), 201 kg (443 lbs) (ABS)

Fuel Tank Capacity:

19.4 L (5.1 US gal)

🛡️ Safety Features

Ratings

ABS:

Optional (FZ6-SSC model)

Active Features

Braking System:

Dual 298 mm hydraulic disc front brakes, Single 245 mm hydraulic disc rear brake

Suspension Stability:

Balanced front and rear suspension for predictable handling

Passive Features

Lighting:

Halogen headlight, LED taillight

💡 Technology Features

Infotainment

Instrumentation:

Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, engine temperature indicator

Driver Assistance

ABS:

Optional anti-lock braking system for enhanced safety

Connectivity

Diagnostics:

On-board diagnostics (OBD) system for engine management and fault codes (accessible via specific diagnostic tools)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,750 miles) or 6 months

Air Filter Replacement:

Every 18,000 km (11,250 miles) or 12 months

Spark Plug Replacement:

Every 36,000 km (22,500 miles)

Coolant Change:

Every 24,000 km (15,000 miles) or 24 months

Clutch Fluid Change:

Every 24,000 km (15,000 miles) or 24 months

Fluid Specifications

Coolant Type:

Yamaha-approved permanent type antifreeze (e.g., Yamalube Coolant)

Brake Fluid:

DOT 4

Known Issues

Common Problems:

Potential for cam chain tensioner noise, fuel injector issues (rare), stator failure (less common than some rivals), occasional idle instability

Preventative Measures:

Regular valve clearance checks, proper chain maintenance, attention to fuel quality

📚 Vehicle History

Brand Heritage

Heritage:

Yamaha Motor Company, a leader in motorcycle manufacturing known for innovation and performance

Model Evolution

Predecessor:

FZ6 Fazer (faired sport-touring variant)

Development Basis:

Developed from the high-revving R6 supersport engine, tuned for broader torque and usability

Production

Manufacturing Location:

Japan

Production Years:

2004-2009