Segment:
Middleweight Naked/Sportbike Category
Target Audience:
Riders seeking a versatile, sporty, and reliable motorcycle for commuting, touring, and spirited riding.
Key Competitors:
Kawasaki Z750, Suzuki Bandit 650, Honda CB600F Hornet.
Platform:
Utilizes the potent R1-derived 4-cylinder engine in a detuned, more street-friendly configuration.
Versatility:
Balances sporty performance with comfortable ergonomics, making it suitable for both daily commuting and longer journeys (especially in Fazer faired variant).
Value Proposition:
Offers a high level of performance and build quality for its price point.
Applicable Years:
2004, 2005, 2006, 2007, 2008, 2009
Region Coverage:
Global (applicable to models sold in all major markets)
Type:
Service Repair Workshop Manual
Engine:
Full engine overhaul, top-end, bottom-end, lubrication system, cooling system, fuel system (EFI), ignition system, emission controls.
Transmission:
Clutch operation, gearbox disassembly and reassembly, shift mechanism, lubrication.
Chassis:
Frame, front suspension (forks, steering head), rear suspension (swingarm, shock absorber, linkage), wheels, spokes, bearings.
Brakes:
Front and rear brake system hydraulics (master cylinders, calipers, lines, fluid), ABS (if equipped), rotor specifications, pad replacement.
Electrical:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), starting system (starter motor, solenoid), lighting, instruments, sensors, ECU diagnosis, fault codes.
Bodywork And Trim:
Fairing removal and installation, seat, fuel tank, fenders, exhaust system, fasteners.
Maintenance:
Routine checks, oil changes, filter replacements, chain adjustment, brake fluid flush, coolant replacement, spark plug service, air filter cleaning/replacement.
Diagnostics:
Troubleshooting guides, fault code interpretation, electrical system diagnostics, fuel system diagnostics, engine performance analysis.
Repair:
Step-by-step instructions for engine disassembly, transmission repair, suspension overhaul, brake system rebuilding, electrical component replacement.
Specifications:
Torque specifications for all fasteners, clearances, adjustments, fluid capacities, pressure specifications.
Depth:
Comprehensive. Covers everything from basic rider maintenance to full engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring diagrams.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline-four-cylinder
Bore X Stroke:
65.5 mm x 44.5 mm
Compression Ratio:
12.2:1
Horsepower Claimed:
~98 HP @ 11,000 RPM
Torque Claimed:
~67.7 Nm (49.9 lb-ft) @ 9,500 RPM
Fuel Delivery:
Fuel Injection (Mikuni/Denso, 38mm throttle bodies)
Fuel Type:
Unleaded gasoline, 95 RON recommended
Ignition System:
Digital TCI (Transistor Controlled Ignition) with advance
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA
Coolant Type:
Yamaha Coolant (Blue) or equivalent ethylene glycol based coolant with distilled water
ECU:
ECU controlled fuel injection and ignition timing
Length:
~2,095 mm (2,090 mm for Fazer)
Width:
~750 mm (775 mm for Fazer)
Height:
~1,065 mm (1,210 mm for Fazer)
Wet Weight:
~201 kg (approximate, with fluids and full tank)
Fuel Capacity:
19.8 Liters
Fuel Reserve:
~3.4 Liters
ABS:
Optional ABS (Anti-lock Braking System) available on some models.
Braking System:
Dual 298mm discs with 4-piston calipers (front), Single 245mm disc with 2-piston caliper (rear).
Suspension Damping:
Adjustable front forks (preload) and rear shock absorber (preload, rebound damping).
Lighting:
Halogen headlights, LED tail light.
Instrumentation:
Digital speedometer, analog tachometer, multi-function LCD display (odometer, trip meters, fuel gauge, clock).
ABS Availability:
Available as an option on certain model years/markets.
Diagnostic Port:
Available for ECU and fault code reading (requires specific diagnostic tools).
Oil Change Interval:
Every 6,000 km or 6 months, whichever comes first.
Spark Plug Interval:
Inspect every 12,000 km, replace as needed.
Air Filter Interval:
Clean every 12,000 km, replace as needed.
Coolant Flush Interval:
Every 24,000 km or 2 years.
Brake Fluid Interval:
Flush every 12,000 km or 1 year.
Chain Maintenance:
Lubricate every 1,000 km, adjust slack every 1,000 km.
Engine Oil Capacity:
3.4 Liters (without filter), 3.7 Liters (with filter)
Coolant Capacity:
2.0 Liters
Common Wear Items:
Chain and sprockets, brake pads, tires, fork seals (depending on mileage and maintenance).
Potential Electrical:
Occasional issues with the rectifier/regulator or stator on higher mileage units.
Fueling System:
Ensure proper fuel quality to avoid potential injector issues.
