Product Name:
Yamaha G11-14-16-19-20 Factory Service Repair Manual
Product Type:
Factory Service Repair Manual
Vehicle Segment:
Golf Cart
Vehicle Identification Codes:
G11, G14, G16, G19, G20
Covered Generations:
Multiple generations spanning the G11 through G20 series
Engine Codes Covered:
Gas and Electric variants for specified models
Target Audience:
Golf cart owners, mechanics, service departments, and enthusiasts seeking to maintain or repair Yamaha G11-G20 models.
Value Proposition:
Provides essential factory-level information, enabling DIY repairs and significant cost savings compared to professional service.
Content Comprehensiveness:
Covers a wide range of topics from basic identification to in-depth engine overhaul and electrical system diagnostics.
Accessibility:
Instant digital download in a universally compatible PDF format for immediate use.
Professional Standard:
Derived from factory documentation, ensuring accuracy and adherence to OEM specifications.
Primary Coverage:
Comprehensive care and repair of Yamaha G11, G14, G16, G19, and G20 golf carts
Estimated Page Count:
Not explicitly stated, but described as 'Very Comprehensive!'
Type:
Factory Service Repair Manual
Digital Delivery:
Instant Download
Operating Systems:
Windows, macOS, Linux
Powertrain:
Engine overhaul, disassembly, assembly, valve installation, carburetor service (section view, removal, disassembly, inspection, assembly), power train (transmission removal, disassembly, inspection, assembly - noted for G2-A1 which likely indicates foundational principles applicable to later models)
Chassis:
Front suspension and knuckle, rear suspension
Electrical:
Circuit diagrams, starting and charging systems, ignition systems, starter/generator systems (noted for G2-A which implies core electrical principles)
General:
Car identification, frame serial number
Diagnostics:
Troubleshooting charts for engine, suspension, steering, electrical, and starter/generator
Steering:
Includes components and adjustment procedures for the steering system.
Maintenance:
Periodic inspection and adjustment, periodic maintenance table, transmission oil level measurement, transmission oil replacement
Repair:
Engine repair, transmission repair, chassis component repair, electrical system repair, carburetor repair
Overhaul:
Complete engine overhaul procedures
Troubleshooting:
Systematic troubleshooting guides for common and complex issues across all major vehicle systems.
Depth:
Factory-level diagnostics, detailed repair procedures, component disassembly and reassembly, troubleshooting guidance.
Frame Identification:
Guidance on locating and understanding frame serial numbers for identification.
Battery Maintenance:
Covers battery maintenance, testing, and replacement for electric models.
Searchability:
Likely searchable text within the PDF, common for factory manuals.
Quality:
Assumed high quality, as is standard for factory service manuals, ensuring clarity of diagrams and text.
Type:
N/A (Digital PDF format)
Type:
N/A (Digital PDF format)
Delivery Method:
Instant download, no shipping costs, no physical media.
Diagrams And Illustrations:
Detailed diagrams, schematics, and illustrations are expected, crucial for accurate repair.
Type:
Gasoline engines (specific models covered, likely a 4-stroke OHV design typical for Yamaha golf carts of this era) and Electric powertrains.
Horsepower:
Specific horsepower ratings vary by model and year but are generally in the 8-12 HP range for gasoline variants.
Torque:
Specific torque figures vary by model and year.
Carburetor Details:
Detailed diagrams, disassembly, inspection, and assembly procedures for the primary carburetor unit.
Type:
Air-cooled (typical for this class of vehicle).
Type:
CDI (Capacitor Discharge Ignition) is common, with specific component testing and troubleshooting.
Engine Overhaul Steps:
Step-by-step procedures for complete engine removal and disassembly, including detailed part inspections.
Engine Reassembly Steps:
Torque specifications, clearances, and assembly sequences for all engine components.
Type:
Continuously Variable Transmission (CVT) with belt drive is standard for most Yamaha golf carts of this era.
Optional Features:
N/A (CVT is standard)
Gear Reduction:
Includes details on gear reduction and final drive mechanisms.
Fluid Type:
Specific transmission fluid specifications and replacement intervals are detailed.
Procedures:
Comprehensive procedures for transmission removal, disassembly, inspection, and assembly.
Length:
Varies by model (e.g., G16 typically around 90-100 inches).
Width:
Varies by model (e.g., G16 typically around 45-50 inches).
Height:
Varies by model (e.g., G16 typically around 45-50 inches).
Curb Weight:
Varies by model and powertrain (e.g., Gas G16 around 450-500 lbs, Electric slightly more).
Gross Vehicle Weight Rating:
Specific GVWR detailed per model.
Crash Test Results:
N/A (Golf carts are not subject to typical automotive crash testing standards).
Braking System:
Details on mechanical drum brakes and parking brake operation and adjustment.
Seatbelts:
While not always standard, manual may cover installation or inspection if equipped.
Occupant Protection:
Basic guidance on safe operation and chassis integrity.
Engine Oil Change:
Recommended intervals for oil changes, typically every 3-6 months or after a specified number of operating hours/miles, with specific oil type and capacity.
Transmission Oil Change:
Specific intervals for transmission fluid checks and replacements, critical for CVT longevity.
Air Filter Replacement:
Intervals for air filter inspection and replacement, crucial for engine performance.
Spark Plug Replacement:
Recommended replacement intervals for spark plugs for optimal combustion.
Engine Oil Type:
Specific SAE viscosity grade (e.g., SAE 10W-30 or SAE 10W-40) and API service classification detailed.
Transmission Fluid Type:
Specific gear oil or CVT fluid type and viscosity grade are provided.
Coolant Type:
N/A for air-cooled engines.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid specification typically used.
Common Wear Items:
CVT belt wear, starter/generator brushes, battery (electric models), carburetor cleaning (gas models), suspension bushings.
Troubleshooting Areas:
The manual provides specific troubleshooting guidance for common problems within engine, electrical, and drivetrain systems.
Tune Up Steps:
Covers procedures like spark plug gap setting, carburetor adjustment, and timing checks where applicable.
Manufacturer:
Yamaha Motor Corporation, known for its extensive history in motorcycles, marine products, and powersports.
Series Progression:
The G11-G20 series represents a progression of Yamaha's golf cart line, with incremental improvements in engine performance, chassis design, and electric drivetrain technology over their respective production runs.
Production Period:
The G11, G14, G16, G19, and G20 models were produced across various years in the late 1990s and early 2000s.
