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Yamaha GRIZZLY 350 400 YFM400FAR YFM350FAS Shop Manual 2003-2010

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The Grizzly 350 and 400 series, produced from 2003 to 2010, represent a legacy of reliable and capable all-terrain vehicles. These models, identified by chassis codes YFM400FAR and YFM350FAS respectively,...
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Tipo: Atv
Proveedor:
SKU: 59427
Yamaha GRIZZLY 350 400 YFM400FAR YFM350FAS Shop Manual 2003-2010Yamaha GRIZZLY 350 400 YFM400FAR YFM350FAS Shop Manual 2003-2010Yamaha GRIZZLY 350 400 YFM400FAR YFM350FAS Shop Manual 2003-2010Yamaha GRIZZLY 350 400 YFM400FAR YFM350FAS Shop Manual 2003-2010
The Grizzly 350 and 400 series, produced from 2003 to 2010, represent a legacy of reliable and capable all-terrain vehicles. These models, identified by chassis codes YFM400FAR and YFM350FAS respectively, are engineered for a wide range of utility and recreational purposes, offering robust performance in various off-road conditions. The Grizzly line is renowned for its durable construction, comfortable ride, and the advanced Ultramatic® transmission with its effective engine braking system, ensuring confidence and control during demanding use. The manufacturer's long-standing reputation in ATV manufacturing is evident in the thoughtful design and engineering of these versatile machines. This comprehensive shop manual provides in-depth service and repair information for the Grizzly 350 and 400 models covering the years 2003 through 2010. It is meticulously designed to guide owners, DIY enthusiasts, and professional technicians through every aspect of vehicle maintenance and repair. The manual details routine maintenance procedures, engine overhauls, fuel and cooling system servicing, transmission and drivetrain work, suspension and steering adjustments, braking system repairs, and electrical system diagnostics. With clear, step-by-step instructions, detailed diagrams, and essential technical specifications, this resource empowers users to maintain their vehicle's peak performance, ensure longevity, and perform complex repairs efficiently, ultimately saving time and costs.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 / 400
Chassis Code:
YFM400FAR, YFM350FAS
Generation
Covered Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Target Audience:
Owners, DIY enthusiasts, and professional ATV technicians seeking comprehensive repair and maintenance information.
Competitive Analysis
Value Proposition:
Provides professional-level repair guidance to save significant costs compared to dealership or independent shop labor charges.
Key Features
Ease Of Use:
Step-by-step instructions, clear visuals, and intuitive layout make complex repairs accessible.
Information Density:
Comprehensive coverage of all aspects of service, maintenance, and repair for all specified models.
📋 Manual Details
Coverage Areas
Manual Title:
Yamaha GRIZZLY 350 400 YFM400FAR YFM350FAS Shop Manual
Manual Purpose:
Service & Repair
Page Count
Estimated Page Count:
Not Specified (Full Professional Quality In-depth)
Manual Type
Manual Type:
Shop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Downloadable:
Yes
Compatibility:
PC, MAC, Linux, Tablets, Smartphones
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, disassembly, assembly, inspection, timing, valve adjustments, piston and cylinder work, crankshaft and connecting rod service.
Fuel System:
Carburetor(s) specifications, cleaning, adjustment, fuel pump, fuel lines, fuel tank maintenance.
Cooling System:
Radiator, fan, coolant specifications, thermostat, water pump service.
Ignition System:
Ignition timing, spark plugs, ignition coil, CDI unit troubleshooting.
Transmission:
Automatic transmission operation, maintenance, lubrication, troubleshooting, internal components.
Drivetrain And Axles:
Drive shafts, CV joints, differentials (front and rear), hub assembly service.
Suspension And Steering:
Front and rear suspension components, shock absorbers, ball joints, tie rods, steering system, steering column, rack and pinion.
Braking System:
Brake caliper service, brake pads, brake discs, brake lines, master cylinder, bleeding procedure.
Electrical System:
Wiring diagrams, battery maintenance, starter system, charging system (stator, regulator/rectifier), lighting, switches, fuses.
Body And Frame:
Frame inspection, body panel removal and installation, fenders, plastics, seat service.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air filter service, spark plug checks, lubrication points, tire pressure checks.
Troubleshooting:
Diagnostic charts, symptom analysis, step-by-step troubleshooting guides for common and uncommon issues.
Repair Procedures:
Detailed, step-by-step instructions for all major and minor repair tasks, from simple adjustments to complete component overhauls.
Assembly Disassembly:
Complete instructions for removing and reinstalling all major components and sub-assemblies.
Wiring Diagrams:
Comprehensive and detailed wiring diagrams for the entire electrical system, facilitating diagnostics and repairs.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including electrical testing, component testing, and performance analysis.
Rebuild Instructions:
Detailed instructions for complete engine, transmission, and differential rebuilds.
Specifications And Tolerances:
Precise technical specifications, torque values, and measurement tolerances for all components.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Designed for clear viewing on screen and printable for workshop use.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 350:
4-stroke, SOHC, 2-valve, air-cooled
Engine Type 400:
4-stroke, SOHC, 2-valve, liquid-cooled
Displacement 350:
348cc
Displacement 400:
386cc
Performance
Bore X Stroke 350:
83 mm x 64.5 mm
Bore X Stroke 400:
94 mm x 69 mm
Compression Ratio 350:
8.7:1
Compression Ratio 400:
9.2:1
Fuel System
Carburetor Type 350:
Teikei Y26PV (Diaphragm type)
Carburetor Type 400:
Teikei Y30PV (Diaphragm type)
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramatic® withσουν Engine Braking System)
Drive System:
Shaft Drive (2WD/4WD selectable with limited-slip front differential)
Features
Gear Selection:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
📐 Dimensions
Exterior
Overall Length Approx:
78.7 inches (2000 mm)
Overall Width Approx:
42.1 inches (1070 mm)
Overall Height Approx:
45.3 inches (1150 mm)
Weights
Dry Weight Approx 350:
567 lbs (257 kg)
Dry Weight Approx 400:
595 lbs (270 kg)
Curb Weight Approx:
Not Specified (typically ~50-70 lbs more than dry weight)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not Applicable (ATVs are not typically rated by agencies like NHTSA or Euro NCAP)
Active Features
Engine Braking:
Yamaha Ultramatic® transmission provides effective engine braking on descents.
Passive Features
Operator Protection:
ATV design provides a degree of rider protection; manual emphasizes safe operating practices.
💡 Technology Features
Infotainment
Infotainment System:
Not Applicable (Focus is on utility and off-road performance, not infotainment).
Driver Assistance
Driver Assistance Features:
Limited to the Ultramatic® transmission's engine braking and selectable 4WD system.
Connectivity
Connectivity Features:
Not Applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact specification).
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months, depending on operating conditions (refer to manual).
Spark Plug Check:
Every 1,000 km (600 miles) or 6 months.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent SAE 10W-40 API SG or higher, JASO standard MA.
Engine Oil Capacity:
Approx. 1.7 L (1.8 US qt) without filter change, 1.9 L (2.0 US qt) with filter change (refer to manual).
Coolant Type 400:
Mixture of Yamalube Coolant and distilled water (50:50 ratio).
Transmission Fluid Type:
Yamaha Gear Oil 80W API GL-4 or equivalent SAE 80W gear oil.
Known Issues
Common Wear Items:
CV boots, brake pads, tie rod ends, wheel bearings, drive belt (if applicable - though this model is shaft drive).
Potential Electrical Issues:
Stator failure, regulator/rectifier issues can occur over time; consult manual for diagnosis.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building reliable and capable ATVs, pioneering many features in the industry.
Model Evolution
Grizzly Lineage:
The Grizzly line is known for its comfort, capability, and utility, evolving from earlier models with continuous improvements in suspension, engine performance, and rider features.
Production
Manufacturing Location:
Likely manufactured in Japan or North America by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for these model years are not prominently documented; however, the Grizzly line consistently receives positive reviews for reliability and capability.
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