Yamaha Grizzly 350 IRS 4WD Hunter ATV 2007-2011 Service Repair Shop Manual Download PDF

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This manual covers the Grizzly 350 IRS 4WD Hunter, a versatile all-terrain vehicle (ATV) produced for model years 2007 through 2011. Engineered for robust performance and reliability, this ATV is...

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Tipo: Atv

Proveedor:

SKU: 68704

Etiquetas: 2007 2008 2009 2010 2011 ATV Grizzly 350 IRS 4WD Hunter Grizzly Models Powersports Yamaha

Variantes de producto

Descripción

This manual covers the Grizzly 350 IRS 4WD Hunter, a versatile all-terrain vehicle (ATV) produced for model years 2007 through 2011. Engineered for robust performance and reliability, this ATV is well-suited for a variety of demanding off-road applications, from utility tasks to recreational trail riding. Its design emphasizes durability, featuring a capable 348cc air-cooled engine, automatic Ultramatic transmission with selectable 4WD, and Independent Rear Suspension (IRS) for enhanced comfort and handling. The Grizzly 350 Hunter Edition offers a blend of power, maneuverability, and the practical features expected from a renowned powersports lineup. This comprehensive Service & Repair Shop Manual provides in-depth guidance for the maintenance and repair of your Grizzly 350 IRS 4WD Hunter. It covers all major systems, including detailed procedures for engine, transmission, drivetrain, suspension, brakes, and electrical systems. Within these pages, you will find essential information on routine maintenance, troubleshooting common issues, and performing complex repairs, such as complete engine or transmission overhauls. This manual is an invaluable resource for owners and technicians alike, offering the knowledge needed to keep the vehicle operating at its peak performance and to ensure its longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 350 IRS 4WD Hunter

Product Type:

Service Repair Shop Manual

Product Format:

Downloadable PDF

Codes

Model Years Covered:

2007, 2008, 2009, 2010, 2011

Generation

Generation Designation:

First Generation (Model Year 2007-2011)

👋 Introduction

Market Position

Target Audience:

Yamaha Grizzly 350 IRS 4WD Hunter ATV owners and independent service technicians.

Value Proposition:

Empowers owners to perform their own maintenance and repairs, saving significant costs compared to dealership service.

Competitive Analysis

Competitor Manuals:

This manual provides a level of detail comparable to official OEM service manuals, offering a cost-effective alternative.

Key Features

Professional Quality:

Developed with a focus on accuracy, clarity, and comprehensiveness, mirroring factory service literature.

Multi Device Access:

Designed for seamless use across various modern digital devices.

Save Money Aspect:

Explicitly promotes significant cost savings through DIY repairs.

📋 Manual Details

Coverage Areas

All Major Systems:

Vehicle Variants Covered:

Hunter Edition, Standard IRS 4WD models

Page Count

Estimated Pages:

Extensive (typically 500+ pages for this type of comprehensive manual)

Manual Type

Manual Category:

Service & Repair Shop Manual

Language

Language:

English

Format

Digital Format:

Device Compatibility:

PC, MAC, Tablets, Smartphones

📖 Manual Coverage

Systems Covered

Engine:

Detailed inspection, disassembly, assembly, troubleshooting, and repair of the engine and its components (e.g., carburetor, ignition, lubrication, cooling).

Transmission:

Service and repair of the automatic transmission (Ultramatic), including torque converter, gearbox, and drive systems.

Drivetrain:

Comprehensive coverage of 4WD system, drive shafts, differentials (front and rear IRS), CV joints, and wheel hubs.

Suspension:

Front and rear Independent Rear Suspension (IRS) system repair, including shock absorbers, control arms, bushings, and steering components.

Brakes:

Front and rear hydraulic disc brake system service, including caliper maintenance, brake pad replacement, fluid flushing, and bleeding.

Electrical System:

Detailed wiring diagrams, starter system, charging system (stator, regulator/rectifier), battery, lighting, and accessory circuits.

Fuel System:

Carburetor overhaul and adjustment, fuel pump, fuel lines, and fuel tank service.

Cooling System:

Radiator, fan, coolant hoses, and thermostat service.

Chassis And Frame:

Frame inspection, reinforcement, and component mounting procedures.

Bodywork:

Fender, rack, and body panel removal, installation, and adjustment.

Steering:

Handlebar, steering shaft, tie rods, and steering linkage maintenance and adjustment.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, lubrication points.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, fault finding charts.

Engine Overhaul:

Complete engine rebuild procedures, including piston, rings, cylinder, valve train, and gasket replacement.

Transmission Repair:

Detailed steps for transmission disassembly, inspection, component replacement, and reassembly.

Suspension And Steering Repair:

Ball joint replacement, bushing service, shock absorber replacement, and steering linkage adjustment.

Brake System Service:

Brake pad replacement, rotor inspection, brake fluid flush and bleed, master cylinder and caliper service.

Electrical Diagnosis:

Wiring harness inspection, component testing (e.g., stator, starter, CDI unit), and troubleshooting electrical faults using diagrams.

Carburetor Tuning And Rebuild:

Jetting adjustments, float level setting, idle speed control, and complete carburetor overhaul.

Drivetrain Maintenance:

CV boot inspection and replacement, differential oil changes, and 4WD system engagement checks.

Technical Depth

Depth Of Coverage:

Comprehensive Professional Quality, In-depth

Diagnostic Capabilities:

Advanced diagnostic procedures, troubleshooting flowcharts, and component testing specifications.

Repair Scope:

From routine maintenance to complete engine and transmission rebuilds, and chassis repairs.

Data Accuracy:

Includes factory specifications, torque values, and clearance measurements.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable PDF for easy information retrieval.

Print Quality

Resolution And Clarity:

High resolution, suitable for printing high-quality documents.

Binding Type

Digital Binding:

N/A (Downloadable Digital Format)

Paper Type

Digital Paper Type:

N/A (Digital Document)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-Stroke, SOHC, 2-Valve, Air-Cooled

Engine Displacement:

348 cc

Bore X Stroke:

83.0 mm x 64.5 mm

Compression Ratio:

9.2:1

Fuel Delivery:

Mikuni BSR33/1 carburetor

Performance

Horsepower Estimate:

Approx. 20-22 HP (at peak RPM, varies with tuning and altitude)

Torque Estimate:

Approx. 20-22 lb-ft (at peak RPM, varies with tuning and altitude)

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

3.4 gal (12.7 L)

Ignition

Ignition System:

TCI (Transistor Controlled Ignition)

Lubrication

Oil Type:

Yamalube 4 or SAE 10W-30 API SG, SF, or SG/CD

Oil Capacity:

1.81 US qt (1.7 L) / 1.90 US qt (1.8 L) with filter change

🔧 Transmission

Standard

Transmission Type:

Automatic (Yamaha Ultramatic® Transmission)

Drive System:

Selectable 4WD, Shaft Drive

Gearbox:

H, L, N, R, P (High, Low, Neutral, Reverse, Park)

Features

Engine Braking:

Effective downhill engine braking provided by Ultramatic® system.

Drive Engagement:

Automatic centrifugal clutch and continuously variable ratio transmission.

Fluid Specifications

Transmission Fluid:

Yamaha Genuine Gear Oil (or equivalent SAE 80 API GL-4)

Fluid Capacities

Differential Fluid Capacity:

0.24 L (front), 0.20 L (rear)

📐 Dimensions

Exterior

Length:

76.0 in (1930 mm)

Width:

41.3 in (1050 mm)

Height:

45.7 in (1160 mm)

Wheelbase:

49.6 in (1260 mm)

Ground Clearance:

11.8 in (300 mm)

Weights

Dry Weight:

573 lbs (260 kg)

Curb Weight:

Approx. 600 lbs (272 kg) (includes all standard equipment and fluids)

Cargo

Front Rack Capacity:

99 lbs (45 kg)

Rear Rack Capacity:

187 lbs (85 kg)

Towing

Towing Capacity:

1102 lbs (500 kg)

Tires

Front Tires:

AT25x8-12

Rear Tires:

AT25x10-12

Wheels

Wheel Type:

Steel

🛡️ Safety Features

Ratings

Atv Safety Standards:

Follows industry safety standards for ATVs of its class.

Active Features

Braking System:

Hydraulic disc brakes front and rear for reliable stopping power.

4Wd System:

Switchable 4WD for enhanced traction in challenging terrain.

Passive Features

Handlebars:

Ergonomic handlebars with protective padding.

Footwells:

Wide floorboards with integrated heel guards for rider protection.

Lighting:

Dual 30W krypton headlights and 8W/27W brake/taillight.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Utility ATV, focus is on function over entertainment systems)

Driver Assistance

Traction Control:

N/A (Does not feature electronic traction control systems)

Connectivity

Connectivity Features:

N/A (No integrated electronic connectivity)

Powertrain Tech

Transmission Technology:

Yamaha Ultramatic® Transmission provides automatic engine braking and consistent power delivery.

Engine Cooling Tech:

Air-cooled engine simplifies maintenance but requires good airflow.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 km or 3 months, whichever comes first (refer to manual for specific conditions).

Air Filter Cleaning:

Every 1,000 km or 6 months, or more frequently in dusty conditions.

Spark Plug Check And Gap:

Every 1,000 km or 6 months.

Gear Oil Change:

Every 5,000 km or 1 year.

Brake Fluid Flush:

Every 2 years or as needed.

Fluid Specifications

Engine Oil Specification:

Yamalube 4 or SAE 10W-30 API SG, SF, or SG/CD

Differential Fluid Specification:

Yamaha Genuine Gear Oil or SAE 80 API GL-4

Coolant Type:

Permanent type antifreeze coolant (50/50 mix of ethylene glycol and distilled water)

Known Issues

Carburetor Clogging:

Common in ATVs stored with fuel in the carburetor; requires periodic cleaning and proper fuel system maintenance.

Cv Joint Boot Wear:

Can occur with aggressive riding or exposure to abrasive conditions; requires inspection and replacement of damaged boots.

Battery Drain:

Can be related to charging system issues or parasitic draw; requires electrical system diagnostics.

Suspension Bushings:

Wear over time can lead to looseness and degraded ride quality; replacement is straightforward with the right tools.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, a globally recognized leader in powersports and motorcycles.

Model Evolution

Grizzly Lineage:

The Grizzly series has a long-standing reputation for durability, capability, and rider comfort in the ATV market.

350 Model Introduction:

The 350cc class represented a mid-range offering, balancing power and maneuverability for a wide range of utility and recreational use.

Irs Introduction:

The adoption of Independent Rear Suspension (IRS) was a significant upgrade, improving ride comfort and handling over rough terrain compared to solid rear axles.

Production

Manufacturing Region:

Yamaha ATVs are primarily manufactured in Japan and the USA.

🏆 Awards & Recognition

Recognitions

Grizzly Reputation:

The Yamaha Grizzly line has consistently received positive reviews for its durability and performance in various off-road conditions.

Ratings

User Satisfaction:

High user satisfaction typically reported for the Grizzly series regarding reliability and capability.

Certifications

Industry Certifications:

Manufactured to meet or exceed relevant industry safety and emissions standards.