Yamaha Grizzly 550 700 YFM5FG YFM7FG ATV Complete Workshop Service Repair Manual 2009 2010 2011 2012 2013

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Tipo: Atv

Proveedor:

SKU: 81765

Etiquetas: 2009 2010 2011 2012 2013 ATV Grizzly 550 Grizzly 700 Grizzly Models Powersports Yamaha YFM5FG YFM7FG

Variantes de producto

Descripción

This manual covers the All-Terrain Vehicles (ATVs) from the first generation, produced between 2009 and 2013. These models are renowned for their robust performance in the premium utility ATV segment, offering independent front and rear suspension, with Electric Power Steering (EPS) available on select variants. Engineered for demanding terrain, the Grizzly is a versatile machine suitable for recreational riders, hunters, farmers, and utility users. Its durable chassis, powerful liquid-cooled engines (530cc for the 550 and 686cc for the 700), and automatic transmission with engine braking contribute to its reputation for reliability and off-road capability. This comprehensive workshop service repair manual provides detailed instructions and specifications for all aspects of the 550/700. It covers essential maintenance procedures, including oil changes, filter replacements, and scheduled servicing, alongside in-depth troubleshooting guides for common issues and diagnostic procedures. Repair instructions for all major systems, such as the engine, transmission, drivetrain, suspension, brakes, and electrical systems, are included, along with complete overhaul procedures. This resource is designed to empower owners and technicians to maintain the vehicle's optimal performance, ensure its longevity, and effectively address any mechanical or electrical concerns.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly

Model Variant:

550 / 700

Chassis Codes:

YFM5FG (550), YFM7FG (700)

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Generation:

First Generation

Codes

Product Id:

YAM-GRZ-550-700-2009-2013-WSM-PDF

👋 Introduction

Market Position

Segment:

Premium utility ATV segment, known for its power, comfort, and off-road capability.

Target Audience:

Recreational riders, hunters, farmers, and utility users requiring robust performance in demanding terrain.

Competitive Analysis

Key Competitors:

Polaris Sportsman, Can-Am Outlander, Arctic Cat 700/1000.

Key Features

Features:

Independent front and rear suspension, electric power steering (EPS on select models), sealed disc brakes, robust chassis, ample cargo capacity.

Manual Benefit:

Enables owners and technicians to perform all necessary maintenance and repairs, ensuring longevity and optimal performance of the ATV.

📋 Manual Details

Coverage Areas

Years Covered:

2009, 2010, 2011, 2012, 2013

Page Count

Estimated Page Count:

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, cooling system, fuel injection, ignition system, starter system.

Transmission:

Automatic transmission (Ultramatic), belt replacement, torque converter, clutch, gears, lubrication.

Drivetrain:

Front and rear differentials, drive shafts, CV joints, wheel hubs, 4WD system engagement and maintenance.

Suspension:

Front and rear suspension systems, shock absorbers, control arms, bushings, steering knuckles, alignment specifications.

Brakes:

Hydraulic brake system, brake pads, rotors, calipers, brake lines, bleeding procedures, parking brake.

Electrical:

Battery, charging system (stator, regulator/rectifier), lighting system, ignition system, starting system, wiring diagrams, fuses, relays, ECU.

Fuel System:

Fuel pump, fuel injectors, throttle body, fuel filter, fuel tank, fuel pressure testing.

Body Chassis:

Frame, body panels, fenders, racks, seat, handlebars, footwells, plastic components.

Cooling System:

Radiator, fan, thermostat, water pump, coolant specifications, flushing procedures.

Steering:

Steering column, tie rods, steering rack, power steering system (if equipped), steering angle limits.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), lubrication points.

Troubleshooting:

Diagnostic charts, common problems and solutions, electrical troubleshooting, engine performance issues.

Repair:

Step-by-step repair instructions for all major components, including disassembly, inspection, repair, and reassembly.

Overhaul:

Complete engine and transmission overhaul procedures.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications.

📊 Manual Specifications

File Format

File Type:

Adobe PDF

Searchability:

Fully searchable text for quick information retrieval.

Print Quality

Resolution:

High-resolution scans for clear diagrams and text.

Scalability:

Scalable to view diagrams and text at any zoom level.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Grizzly 550:

530cc, liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder (Engine Code: 3YF1 for 550).

Grizzly 700:

686cc, liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder (Engine Code: 28P1 for 700).

Performance

Bore X Stroke 550:

95.0 mm x 75.0 mm

Bore X Stroke 700:

100.0 mm x 85.0 mm

Compression Ratio 550:

9.1:1

Compression Ratio 700:

9.1:1

Horsepower Estimate 550:

~35-40 HP (Estimated)

Horsepower Estimate 700:

~45-50 HP (Estimated)

Torque Estimate 550:

~35-40 lb-ft (Estimated)

Torque Estimate 700:

~45-50 lb-ft (Estimated)

Fuel System

Fuel Delivery:

Mikuni Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, 87 octane minimum.

🔧 Transmission

Standard

Type:

Yamaha Ultramatic® Automatic Transmission with Engine Braking.

Drive Modes:

2WD / 4WD with Electric Power Steering (EPS) and Diff Lock.

Features

Gear Selection:

H, L, N, R, P (Park).

Belt Type:

Yamaha proprietary CVT belt.

📐 Dimensions

Exterior

Length 550:

Approx. 82.7 inches (2,098 mm)

Length 700:

Approx. 82.7 inches (2,098 mm)

Width 550:

Approx. 45.3 inches (1,150 mm)

Width 700:

Approx. 45.3 inches (1,150 mm)

Height 550:

Approx. 45.2 inches (1,148 mm)

Height 700:

Approx. 45.2 inches (1,148 mm)

Wheelbase:

Approx. 50.4 inches (1,280 mm)

Cargo

Front Rack Capacity:

99 lbs (45 kg)

Rear Rack Capacity:

187 lbs (85 kg)

Weights

Dry Weight 550:

Approx. 600 lbs (272 kg)

Dry Weight 700:

Approx. 619 lbs (281 kg)

Towing Capacity:

1,322 lbs (600 kg)

Ground Clearance:

Approx. 10.8 inches (274 mm)

🛡️ Safety Features

Ratings

Crash Test Rating:

N/A (ATVs are not typically subject to automotive crash testing standards like NHTSA or Euro NCAP).

Active Features

Braking System:

Hydraulically actuated sealed wet-disc brakes (front and rear).

Engine Braking:

Utilizes the Ultramatic transmission for controlled downhill deceleration.

4Wd System:

On-Command® 2WD/4WD system with Electric Power Steering (EPS) and differential lock.

Passive Features

Rollover Protection:

N/A (Standard ATV design, operator safety relies on protective gear and careful operation).

Lighting:

Dual 30W Krypton headlights, 8W LED tail/brake light.

💡 Technology Features

Infotainment

Infotainment System:

N/A (ATVs of this era typically do not feature complex infotainment systems. Focus is on function and durability).

Driver Assistance

Electric Power Steering:

Available on select models, significantly reduces steering effort and vibration, improving rider comfort and control.

Engine Management:

Electronic Fuel Injection (EFI) for optimized fuel delivery, performance, and emissions. ECU controlled.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 miles or 100 hours, or annually, whichever comes first.

Oil Filter Replacement:

With every engine oil change.

Air Filter Cleaning:

Inspect every 500 miles or 50 hours, clean as needed. Replace if damaged.

Spark Plug Replacement:

Every 1,000 miles or 100 hours.

Gear Oil Change:

Front/Rear differential: Every 2,000 miles or 200 hours. Transmission: Every 2,000 miles or 200 hours.

Fluid Specifications

Engine Oil Type:

Yamalube 4 (10W-40) or equivalent API SG, API SH, API SJ, API SL, API SM, API SN or API SP synthetic or mineral oil.

Engine Oil Capacity:

Approx. 1.7 liters (1.8 US qt) without filter change, 1.9 liters (2.0 US qt) with filter change.

Transmission Oil Type:

Yamaha Gear Oil (75W-90 GL-4) or equivalent.

Differential Oil Type:

Yamaha Differential Gear Oil (75W-90 GL-4) or equivalent.

Coolant Type:

50/50 mixture of ethylene glycol based antifreeze and de-ionized water.

Known Issues

Common Wear Items:

CV boot tears, drive belt wear, front differential seal leaks (especially on early models), wheel bearing wear.

Potential Problems:

EFI sensor issues (e.g., throttle position sensor), occasional overheating if cooling system is not maintained, starter motor solenoid issues.

📚 Vehicle History

Brand Heritage

Heritage:

Yamaha has a long-standing reputation for building reliable and high-performing off-road vehicles, including ATVs, dating back to the early 1980s.

Model Evolution

Grizzly Introduction:

The Grizzly line was introduced to offer a premium, feature-rich ATV experience with advanced suspension and drivetrain technology.

550 700 Lineup:

The 550 and 700 models represent an evolution of Yamaha's large-bore ATV offerings, providing distinct power and performance options.

Production

Manufacturing Location:

Primarily manufactured in Japan and/or U.S.A. by Yamaha Motor Corporation.

🏆 Awards & Recognition

Recognitions

Atv Of The Year:

While specific awards for these exact model years may vary, the Yamaha Grizzly line consistently receives praise and high ratings from industry publications for its performance, reliability, and off-road capability.

Ratings

Consumer Reviews:

Generally high consumer satisfaction ratings for durability, power, and comfortable ride, especially models with EPS.

Certifications

Emissions Certification:

Meets relevant EPA and CARB emissions standards for off-road vehicles of its production era.