Yamaha Grizzly 700 All Terrain Vehicle Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

22 people are viewing this right now

Tipo: Atv

Proveedor:

SKU: 78244

Etiquetas: 2006 2007 2008 2009 2010 2011 2012 ATV Grizzly 700 Grizzly Models Powersports Yamaha

Variantes de producto

Descripción

The Grizzly 700 is a highly capable, utility-focused All-Terrain Vehicle (ATV) renowned for its powerful 686cc engine, automatic Ultramatic® transmission, and robust On-Command® 4WD system with a locking front differential. Designed for demanding off-road conditions, it offers independent front and rear suspension, hydraulic disc brakes, and, on select models, Electric Power Steering (EPS) for enhanced control and reduced fatigue. Covering production years from 2006 through 2012, this ATV embodies a legacy of building durable and reliable off-road machines, consistently earning accolades for its performance and consumer satisfaction. This comprehensive workshop service and repair manual provides in-depth information for maintaining and repairing the Grizzly 700. It covers all essential systems, including engine mechanicals, transmission and drivetrain, chassis and suspension, brakes, electrical systems, and bodywork. Within its approximately 600-800 pages, you will find detailed routine maintenance procedures, step-by-step repair and rebuild instructions with torque specifications, troubleshooting guides for common issues, and essential technical specifications and wiring diagrams. This manual is an indispensable resource for owners and technicians alike, ensuring the longevity and optimal performance of the Grizzly 700.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 700

Product Type:

Workshop Service Repair Manual

Codes

Applicable Years:

2006, 2007, 2008, 2009, 2010, 2011, 2012

Generation

Generation Code:

1st Generation (2006-2007), 1st Generation Facelift (2008-2015)

👋 Introduction

Market Position

Vehicle Segment:

High-performance, utility-focused All-Terrain Vehicle (ATV).

Competitive Analysis

Key Competitors:

Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander/Renegade, Kawasaki Brute Force.

Key Features

Atv Features:

Powerful 686cc liquid-cooled SOHC engine, automatic transmission (Yamaha Ultramatic®), On-Command® 4WD with locking front differential, independent front and rear suspension, hydraulic disc brakes, electric power steering (EPS) on select models, rugged construction.

📋 Manual Details

Coverage Areas

Languages:

English

Manual Scope:

Complete Workshop Service and Repair

Page Count

Estimated Page Count:

~600-800 pages (typical for this type of comprehensive manual)

Manual Type

Manual Type:

Service Manual / Workshop Manual / Repair Manual

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, internal components (pistons, rings, connecting rods, crankshaft, valves, camshafts), cylinder head, lubrication system, cooling system, fuel system, starting system, ignition system, emission control systems.

Transmission Drivetrain:

Automatic transmission (Ultramatic), CVT components, clutch, differential (front and rear), drive shafts, axles, constant velocity joints (CVTs), final drive.

Chassis Suspension:

Front and rear suspension systems (independent), shock absorbers, springs, control arms, steering knuckles, wheel bearings, hub assemblies, chassis frame inspection and repair.

Brakes:

Hydraulic brake system, brake calipers, brake pads, brake rotors, brake lines, master cylinder, parking brake, bleeding procedures.

Electrical Electronics:

Wiring diagrams, battery, starter motor, alternator, lighting system (headlights, taillights, indicators), instrumentation, ignition switch, relays, fuses, sensors, ECU/ECM troubleshooting, charging system.

Bodywork Plastics:

Body panel removal and installation, seat removal, storage compartments, fenders, racks, trim pieces, plastic component repair.

Steering:

Steering column, tie rods, steering linkage, EPS (Electronic Power Steering) system (if equipped), wheel alignment specifications.

Procedures Included

Routine Maintenance:

Oil change intervals, filter replacements (oil, air), spark plug replacement, valve clearance adjustment, lubrication points, battery maintenance, tire pressure checks.

Troubleshooting:

Diagnostic charts, common problems and their solutions, fault finding for engine, electrical, and mechanical systems, error code interpretation (if applicable).

Repair Rebuild:

Step-by-step disassembly and reassembly procedures for all major components, torque specifications for all fasteners, special tool requirements.

Technical Specifications:

Detailed technical data, measurements, tolerances, and specifications for all parts and systems.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all circuits and components.

Technical Depth

Depth Of Coverage:

Comprehensive from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

High-resolution, printable pages with clear text and legible diagrams.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

686cc liquid-cooled, SOHC, 4-valve, 4-stroke single-cylinder

Bore X Stroke:

100.0 mm x 83.0 mm (typical for this engine)

Compression Ratio:

9.2:1 (typical for this engine)

Performance

Horsepower Est:

~45-50 hp (estimated, actual figures vary slightly by year/tune)

Torque Est:

~50-55 Nm (estimated)

Fuel System

Fuel Delivery:

Mikuni 44mm throttle body with fuel injection (EFI) for most models, carburetor on early models.

Fuel Type:

Unleaded gasoline, 87 octane or higher.

Lubrication

Oil Type:

Yamalube 4G SAE 10W-40 or equivalent high-quality motorcycle/ATV engine oil.

Cooling System

Coolant Type:

Ethylene glycol-based coolant, 50/50 mix with distilled water.

🔧 Transmission

Standard

Transmission Type:

Yamaha Ultramatic® automatic transmission with V-belt (CVT).

Drive Modes:

High, Low, Neutral, Reverse, Park.

Features

Engine Braking:

Utilizes a centrifugal clutch for strong, consistent engine braking on descents.

Drive System:

On-Command® 2WD/4WD with locking front differential (selectable).

Fluid Specifications

Transmission Oil Type:

Yamalube Gear Oil (specific viscosity recommended in manual, typically SAE 80W-90 GL-3 or GL-4 for final drive/gearbox).

📐 Dimensions

Exterior

Length:

Approx. 82.1 inches (2085 mm)

Width:

Approx. 46.5 inches (1180 mm)

Height:

Approx. 47.2 inches (1199 mm)

Wheelbase:

Approx. 50.4 inches (1280 mm)

Weights

Dry Weight:

Approx. 570 lbs (258 kg)

Towing Capacity:

600 kg (1322 lbs)

Rack Capacity Front:

99 lbs (45 kg)

Rack Capacity Rear:

198 lbs (90 kg)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Complies with ANSI/SVIA 1-2010 and B71.1-2003 (where applicable).

Active Features

Braking System:

Hydraulic disc brakes (front and rear), sealed brake system.

4Wd System:

On-Command® 4WD with locking front differential for superior traction in challenging terrain.

Passive Features

Ergonomics:

Comfortable seating position, accessible controls, large floorboards with serrated pegs for grip.

Lighting:

Dual 30W halogen headlights, 8W LED taillight.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD meter displaying speedometer, odometer, trip meter, clock, 2WD/4WD status, fuel gauge, and warning lights.

Driver Assistance

Electric Power Steering Eps:

Standard on many models for reduced steering effort, especially at low speeds and over rough terrain. Provides variable assist based on speed and terrain.

Connectivity

Diagnostic Ports:

Access to diagnostic information through specific connectors for service.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 6 months, whichever comes first.

Oil Filter Replacement:

Replace engine oil filter every 200 hours or 12 months.

Air Filter Cleaning:

Clean air filter element every 50 hours or 3 months (more frequently in dusty conditions).

Spark Plug Replacement:

Inspect every 100 hours, replace as needed or at scheduled intervals (e.g., 300 hours).

Valve Clearance Check:

Inspect and adjust every 500 hours.

Fluid Specifications

Engine Oil Capacity:

Approx. 2.4 L (2.5 US qt) with filter change.

Radiator Coolant Capacity:

Approx. 1.8 L (1.9 US qt).

Final Drive Gear Oil Capacity:

Approx. 0.25 L (0.26 US qt) for rear differential, check manual for front differential.

Known Issues

Common Wear Items:

CVT belt wear, wheel bearings, ball joints, tie rod ends due to demanding off-road use.

Electronic Power Steering Eps:

Early EPS systems could be prone to failure; firmware updates and proper maintenance are key. Check for any recalls or service bulletins related to EPS.

Overheating:

Can occur during extreme conditions or if cooling system is not maintained. Ensure radiator is clean and coolant levels are correct.

Fuel System Clogging:

Ethanol in fuel can sometimes cause issues with fuel lines or injectors if not properly maintained or if the ATV sits for extended periods.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for building durable, reliable, and high-performance ATVs, pioneering many features in the industry.

Model Evolution

Grizzly 700 Introduction:

The Grizzly 700 was introduced in 2006, building on the success of the Grizzly 660, and was one of the first ATVs to feature electric power steering (EPS) as standard on many models.

Year Specific Updates:

The years covered (2006-2012) represent the initial major generation of the Grizzly 700, with updates often including minor styling tweaks, ECU remapping, and refinement of the EPS system. Fuel injection became standard across the line during this period.

Production

Manufacturing Location:

Primarily manufactured in Japan and the United States by Yamaha Motor Corporation.

🏆 Awards & Recognition

Recognitions

Atv Test Magazine Awards:

The Grizzly 700 has consistently received high ratings and awards from ATV magazines and reviewers for its performance, reliability, and capability in its class.

Ratings

Consumer Satisfaction:

Generally high consumer satisfaction due to Yamaha's reputation for build quality and durability.