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2004 Yamaha Majesty YP400 5RU Workshop Repair Manual

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This document provides comprehensive information for the 2004 Yamaha Majesty YP400, a premium mid-size scooter renowned for its comfort, performance, and practicality. Designed with a focus on reliability and touring...
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Tipo: Motorcycle
Proveedor:
SKU: 136476
2004 Yamaha Majesty YP400 5RU Workshop Repair Manual
This document provides comprehensive information for the 2004 Yamaha Majesty YP400, a premium mid-size scooter renowned for its comfort, performance, and practicality. Designed with a focus on reliability and touring capability, the YP400 features a 395cc four-stroke, liquid-cooled engine, electronic fuel injection, and an automatic Continuously Variable Transmission (CVT) for a smooth riding experience. Its robust engineering, originating from Japan, ensures dependable operation for daily commuting and longer journeys. The scooter is equipped with dual hydraulic disc brakes at the front and a hydraulic disc brake at the rear for effective stopping power, complemented by a halogen headlight and LED taillight for optimal visibility. This workshop repair manual offers detailed guidance for owners and technicians to maintain and repair the 2004 Yamaha Majesty YP400 (chassis code 5RU). It covers all major mechanical and electrical systems, including the engine, transmission, fuel system, cooling system, braking system, and electrical components. The manual provides step-by-step instructions, exploded diagrams, torque specifications, and troubleshooting guides for all service and repair procedures. This resource is designed to facilitate routine maintenance, complex repairs, and diagnostic procedures, enabling users to perform tasks efficiently and cost-effectively, thereby preserving the vehicle's performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Majesty YP400
Year:
2004
Chassis Code:
5RU
Codes
Internal Product Code:
YP400-2004-5RU-WSM
👋 Introduction
Market Position
Product Purpose:
To provide owners and technicians with comprehensive information for servicing, diagnosing, and repairing the 2004 Yamaha Majesty YP400 scooter.
Competitive Analysis
Value Proposition:
Offers significant cost savings compared to dealership service, enabling DIY maintenance and repairs.
Key Features
Content Highlight:
Highly detailed exploded pictures and diagrams, step-by-step instructions for all service and repair procedures.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes
Page Count
Estimated Pages:
Approx. 300-500 (typical for this model and depth)
Manual Type
Type:
Workshop Repair Manual
Language
Primary Language:
English
Format
Digital Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine, Gearbox & Clutch, Transmission, Cooling System, Fuel System (Fuel Injection), Lubrication System, Braking System, Suspension, Chassis, Frame, Wheels & Tyres, Exhaust System
Electrical Systems:
Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams
Procedures Included
Maintenance And Adjustments:
Periodic Checks & Adjustments, Routine Maintenance, Valve Clearance Adjustment, Carburetor/Fuel Injection Adjustment (if applicable), Brake Adjustments, Chain Adjustments (if applicable)
Repair And Rebuild:
Engine Removal & Installation, Cylinder Head/Valves Overhaul, Crankcase/Piston/Cylinder Rebuild, Crankshaft/Transmission/Balancer Service, Alternator/Starter Clutch Repair, Gearbox & Clutch Overhaul, Front Wheel & Steering System Repair, Rear Wheel System Repair, Fenders & Exhaust Pipe Repair/Replacement, Body Panel Repair/Replacement
Diagnostics And Troubleshooting:
Troubleshooting Guides for all major systems, Diagnostic procedures for fuel injection and electrical issues
Technical Depth
Depth Of Information:
Detailed exploded pictures and diagrams, step-by-step instructions, torque specifications, clearances, and technical data for diagnosis and repair.
📊 Manual Specifications
File Format
Digital File Type:
PDF
Print Quality
Printable Pages:
Yes
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
395cc
Bore X Stroke:
83.0 mm x 73.0 mm
Performance
Horsepower:
Approx. 30-34 HP (varies slightly by market)
Torque:
Approx. 30-33 Nm (varies slightly by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 14 Liters (3.7 US gal)
Lubrication System
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 or 20W-40 API SG or higher, JASO MA)
Oil Capacity With Filter Change:
Approx. 2.1 Liters (2.2 US qt)
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
Ethylene glycol-based antifreeze with water (50/50 mix), Yamaha Coolant (or equivalent)
Coolant Capacity:
Approx. 1.7 Liters (1.8 US qt)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Gear Selection:
N/A (CVT)
Features
Drive System:
V-belt
Final Drive:
Gear drive
Transmission Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Transmission Oil Capacity:
Approx. 0.25 Liters (0.26 US qt)
📐 Dimensions
Exterior
Overall Length:
Approx. 2235 mm (88.0 in)
Overall Width:
Approx. 775 mm (30.5 in)
Overall Height:
Approx. 1365 mm (53.7 in)
Seat Height:
Approx. 770 mm (30.3 in)
Weights
Dry Weight:
Approx. 170 kg (375 lbs)
Wet Weight:
Approx. 185 kg (408 lbs)
Max Load Capacity:
Approx. 150 kg (330 lbs) including rider and luggage
🛡️ Safety Features
Ratings
Safety Certification:
CE Marking (European Conformity) typical for European market models.
Active Features
Braking System Front:
Dual hydraulic disc brakes
Braking System Rear:
Hydraulic disc brake
Parking Brake:
Mechanical, handlebar-operated
Passive Features
Lighting System:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, coolant temperature gauge, odometer, trip meter, clock.
Driver Assistance
Lighting System:
Halogen headlight for clear illumination, integrated turn signals.
Connectivity
Charging Port:
Standard 12V DC accessory power outlet (cigarette lighter style) for charging devices.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first.
Air Filter Cleaning Or Replacement:
Check every 5,000 km (3,000 miles), replace as needed.
Spark Plug Replacement:
Every 10,000-15,000 km (6,000-9,000 miles).
Valve Clearance Adjustment:
Every 10,000-20,000 km (6,000-12,000 miles) or as specified in the manual.
Fluid Specifications
Brake Fluid:
DOT 4
Coolant Type:
Yamaha Coolant or equivalent 50/50 mix
Known Issues
Common Wear Items:
Drive belt, variator rollers, spark plug, brake pads, tires.
Potential Performance Issues:
Can include fuel injector clogging (requiring cleaning) or issues with the automatic transmission if not properly maintained.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Yp400 Introduction:
The YP400 Majesty was introduced as Yamaha's premium mid-size scooter, offering comfort, performance, and practicality.
2004 Model Year Significance:
The 2004 model represents an early iteration of the successful YP400 platform, establishing its reputation for reliability and touring capability.
Production
Manufacturing Locations:
Primarily Japan, with potential for assembly in other international locations.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Yamaha's Majesty series is generally well-regarded for its comfort, build quality, and performance in the maxi-scooter segment.
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