Yamaha Raptor YFM 700 2006-2008 Factory Repair Manual

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The Raptor YFM700R, produced for the 2006, 2007, and 2008 model years, is a high-performance sport ATV engineered for enthusiasts and competitive off-road riders. Building on the legacy of its...

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Tipo: Atv

Proveedor:

SKU: 86371

Etiquetas: 2006 2007 2008 ATV Powersports Raptor Models Raptor YFM 700 Yamaha

Variantes de producto

Descripción

The Raptor YFM700R, produced for the 2006, 2007, and 2008 model years, is a high-performance sport ATV engineered for enthusiasts and competitive off-road riders. Building on the legacy of its predecessors, this model features a powerful 686cc liquid-cooled, DOHC, 4-stroke engine with Electronic Fuel Injection (EFI) for optimal performance and efficiency. Its aggressive styling is complemented by a long-travel, independent front suspension and a progressive rear swingarm, providing superior handling and control across various terrains. The Raptor YFM700R is renowned for its robust engineering, reliability, and a legacy of racing success, making it a benchmark in the sport ATV segment. This comprehensive Factory Service Manual provides detailed guidance for the maintenance, repair, and troubleshooting of the Raptor YFM700R for the 2006-2008 model years. Covering all major systems including the engine, fuel system, transmission, drivetrain, suspension, brakes, and electrical system, this manual offers step-by-step procedures, diagnostic charts, and essential technical specifications. With over 500 pages of factory-level detail, it is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, longevity, and safety of their vehicle through accurate and efficient servicing.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Raptor YFM700R

Model Variant:

YFM700R

Model Designation:

Generation

Generation Code:

First Generation (2006-2008)

👋 Introduction

Market Position

Classification:

High-performance sport ATV.

Target Audience:

Enthusiasts, recreational riders, competitive off-road racers.

Competitive Analysis

Key Competitors:

Honda TRX450R, Suzuki QuadRacer LTR450, Polaris Outlaw 525.

Key Features

Engine Type:

Powerful liquid-cooled, DOHC, 4-stroke single.

Suspension:

Long-travel, independent front suspension and a progressive rear swingarm.

Transmission:

5-speed manual with reverse.

Brakes:

Hydraulic disc brakes front and rear.

Styling:

Aggressive, sport-oriented design.

📋 Manual Details

Coverage Areas

Covered Years:

2006, 2007, 2008

Covered Models:

YFM700, YFM700R

Page Count

Estimated Page Count:

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, disassembly, inspection, assembly, troubleshooting, specifications.

Fuel System:

Fuel injection system (EFI) components, fuel pump, injectors, throttle body, ECU, troubleshooting.

Transmission:

Clutch system, gearbox, lubrication, troubleshooting, repair procedures.

Drivetrain:

Shaft drive, differential, axle components, maintenance, inspection.

Suspension:

Front and rear suspension systems, shocks, A-arms, adjustments, rebuild procedures.

Brakes:

Hydraulic brake system, calipers, master cylinders, brake lines, bleeding procedures, troubleshooting.

Electrical System:

Ignition system, starting system, charging system, battery, lighting, wiring diagrams, component testing.

Cooling System:

Radiator, fan, water pump, coolant specifications, troubleshooting.

Chassis Frame:

Frame inspection, disassembly, reassembly, torque specifications.

Steering System:

Handlebar, steering shaft, tie rods, adjustments, repair.

Bodywork:

Plastic panels, seat, fenders, removal and installation procedures.

Procedures Included

Preventive Maintenance:

Detailed oil change intervals, filter replacements, lubrication points, inspections.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts.

Repair:

Step-by-step instructions for component removal, repair, and reinstallation for all major systems.

Disassembly Assembly:

Complete breakdown and reassembly instructions for the entire ATV.

Specifications Data:

Torque values, clearances, fluid capacities, electrical specifications, engine timing.

Wiring Diagrams:

Comprehensive electrical schematics for all circuits and components.

Technical Depth

Depth:

Comprehensive factory-level detail suitable for professional technicians and experienced DIY enthusiasts.

Diagnostics:

In-depth diagnostic procedures, fault code interpretation (if applicable), and testing methods.

Rebuilds:

Detailed instructions for complete engine, transmission, and suspension component rebuilds.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Typically searchable text-based PDF, allowing for keyword searches.

Print Quality

Print Readability:

High-resolution scans suitable for printing, ensuring clear diagrams and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, liquid-cooled, DOHC, 5-valve, single-cylinder.

Displacement:

686cc

Bore X Stroke:

100.0 mm x 84.0 mm

Compression Ratio:

9.2:1

Performance

Horsepower:

Approx. 50-55 HP (manufacturer estimated, actual may vary based on tuning and conditions)

Torque:

Approx. 45-50 lb-ft (manufacturer estimated)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with twin-spray injectors.

Throttle Body Size:

Fuel Type:

Unleaded gasoline, 87 octane or higher.

🔧 Transmission

Standard

Transmission Type:

Constant-mesh 5-speed with reverse.

Clutch Type:

Wet, multi-plate clutch.

Features

Gear Ratios:

Specific ratios detailed in manual (e.g., 1st: 2.714, 2nd: 1.882, 3rd: 1.500, 4th: 1.273, 5th: 1.045)

Final Drive:

O-ring sealed chain, 520 pitch.

Lubrication:

Engine oil lubrication for clutch and gearbox.

📐 Dimensions

Exterior

Overall Length:

1,845 mm (72.6 in)

Overall Width:

1,215 mm (47.8 in)

Overall Height:

1,065 mm (41.9 in)

Wheelbase:

1,280 mm (50.4 in)

Ground Clearance:

250 mm (9.8 in)

Weights

Dry Weight:

180 kg (396.8 lbs)

Fuel Capacity:

10.0 L (2.6 gal)

Oil Capacity:

1.70 L (1.8 US qt) with oil filter change.

🛡️ Safety Features

Ratings

Crash Safety:

N/A (ATVs are not typically crash-tested by regulatory bodies in the same way as passenger vehicles).

Active Features

Brakes:

Dual hydraulic disc front, hydraulic disc rear for strong stopping power.

Tires:

Aggressive off-road tires for optimal grip.

Passive Features

Ergonomics:

Sport-oriented rider position and controls for enhanced rider confidence.

Lighting:

Dual 30W multi-reflector headlights and 8W taillight.

💡 Technology Features

Infotainment

Display:

Digital LCD multi-function meter displaying speedometer, odometer, tripmeter, clock, and engine hour meter.

Driver Assistance

Traction Control:

None (This model relies on rider skill and tire traction).

Connectivity

Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters.

Performance Enhancements

Efi Tuning:

The manual would provide specifications for optimizing the EFI system, and potentially information relevant to aftermarket tuning devices.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 20 hours or 6 months (whichever comes first).

Oil Filter Replacement:

Every 20 hours or 6 months (concurrently with oil change).

Air Filter Cleaning:

Every 10 hours or as needed depending on conditions.

Spark Plug Inspection:

Every 40 hours or 12 months.

Valve Clearance Check:

Every 40 hours or 12 months.

Fluid Specifications

Engine Oil:

Yamalube 4 (10W-40) or equivalent API SG or higher, JASO MA certified oil. Refer to manual for specific viscosity recommendations based on temperature.

Coolant:

Permanent type antifreeze coolant, 50/50 mix with distilled water. Refer to manual for Yamaha specific P/N.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Problems:

While generally robust, potential issues can include occasional electrical connector corrosion in wet environments, wear on suspension components due to aggressive riding, and clutch wear under extreme use. EFI systems are generally reliable but require clean fuel.

Maintenance Tips:

Regular cleaning of the air filter, proper chain maintenance, and adherence to service intervals are crucial for longevity. Checking for loose fasteners and electrical connections is also advised.

📚 Vehicle History

Brand Heritage

Legacy:

Yamaha has a long-standing reputation for performance and reliability in the powersports industry, particularly with its sport ATVs.

Model Evolution

Predecessors:

The YFM700R built upon the legacy of the highly successful Yamaha Warrior 350 and the YFM660R Raptor.

Introduction Year:

Engine Upgrade:

Transitioned from the 660cc engine to the larger, more powerful 686cc fuel-injected engine for improved performance and efficiency.

Production

Manufacturing Location:

Primarily Japan (Yamaha Motor Corporation).

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The Yamaha Raptor line has consistently received praise for its performance, handling, and racing pedigree within the ATV community and off-road media.