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Yamaha RD500 RD500LC 1984 1985 1986 Repair Service Manual

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The RD500LC, produced from 1984 to 1986, is a distinguished sportbike renowned for its high-performance two-stroke V4 engine. This model represents a peak in engineering prowess during the mid-1980s, offering...
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Tipo: Motorcycle
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SKU: 66344
Yamaha RD500 RD500LC 1984 1985 1986 Repair Service ManualYamaha RD500 RD500LC 1984 1985 1986 Repair Service ManualYamaha RD500 RD500LC 1984 1985 1986 Repair Service ManualYamaha RD500 RD500LC 1984 1985 1986 Repair Service Manual
The RD500LC, produced from 1984 to 1986, is a distinguished sportbike renowned for its high-performance two-stroke V4 engine. This model represents a peak in engineering prowess during the mid-1980s, offering a powerful 499cc liquid-cooled engine with reed valve induction and the innovative Power Valve System (YPVS). Its legacy is built on delivering exceptional speed, handling, and a distinctive engine note, appealing to performance-oriented enthusiasts. The RD500LC's design features include dual hydraulic disc brakes front and rear, telescopic forks with anti-dive capabilities, and a sophisticated monoshock rear suspension system, all contributing to its legendary status in the sportbike community. This workshop service manual provides comprehensive guidance for the RD500LC, covering essential maintenance, diagnostics, and repair procedures. The manual details engine disassembly and assembly, lubrication, fuel, ignition, and exhaust systems, as well as transmission and electrical system repairs. It includes specific instructions for proprietary components, special tool identification, and troubleshooting common issues such as carburetor blockages or YPVS system malfunctions. With its detailed information on routine maintenance, tune-ups, and overhaul of major components, this manual serves as an indispensable resource for mechanical technicians and knowledgeable owners seeking to maintain and restore their RD500LC to optimal condition, ensuring its continued performance and reliability.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
RD500LC
Model Designation:
RD500LC
Engine Type:
Two-stroke, V4
Engine Configuration:
V-4
Engine Displacement Cc:
499
Codes
Production Years Covered:
1984, 1985, 1986
👋 Introduction
Market Position
Target Audience:
Mechanical technicians familiar with BRP products and general automobile practices, knowledgeable Yamaha RD500LC owners
Competitive Analysis
Value Proposition:
Provides comprehensive, reliable information equivalent to authorized dealer service departments, enabling cost savings and professional-quality repairs
Key Features
Safety Emphasis:
Highlights safety precautions and the use of safety equipment, including torque wrench usage.
Special Tool Identification:
Refers to and illustrates specific Yamaha special tools required for adjustments and repairs.
Troubleshooting Guidance:
Offers diagnostic and repair procedures for addressing malfunctions.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Coverage Scope:
Comprehensive repair and overhaul, routine maintenance, diagnostics, proprietary component repair instructions
Page Count
Page Count:
276
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Electronic Delivery via Email
Printable:
Yes
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly and assembly, lubrication system, fuel system, ignition system, exhaust system
Drivetrain Systems:
Transmission disassembly and assembly
Electrical Systems:
Electrical system diagnosis and repair
Chassis Systems:
Bodywork, chassis components
Procedures Included
Maintenance Procedures:
Routine maintenance, tune-ups
Repair Procedures:
Repair and overhaul of all major components, removal and installation procedures, assemblies and disassemblies
Diagnostic Procedures:
Diagnostic and repair procedures for troubleshooting
Technical Depth
Depth:
Detailed, suitable for experienced technicians and knowledgeable owners, covers advanced engine and transmission repairs
Proprietary Components:
Includes instructions for proprietary components and manufacturer-specific repair procedures
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely (standard for modern PDFs, but not explicitly stated)
Print Quality
Print Quality:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, V4
Bore X Stroke Mm:
54 x 54
Reed Valve Induction:
Yes, typically YPVS (Yamaha Power Valve System)
Performance
Horsepower Ps Approx:
~89 PS at 9,000 rpm (rated)
Torque Nm Approx:
~71 Nm at 8,000 rpm (rated)
Fuel System
Carburetor Type:
Mikuni VM26SS x 4
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Lubrication System
Oil Delivery:
Autolube (automatic oil injection)
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Final Drive:
Chain drive
Features
Clutch Type:
Wet, multiple disc
Gear Ratios:
Specific ratios detailed within the manual
Transmission Fluid Type:
Yamaha recommends SAE 10W-30 API SE or SF, or SAE 20W-40 API SE or SF
📐 Dimensions
Exterior
Overall Length Mm:
2105
Overall Width Mm:
740
Overall Height Mm:
1160
Wheelbase Mm:
1440
Weights
Dry Weight Kg:
185
Fuel Tank Capacity Liters:
22.0
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Vintage motorcycle, no standardized ratings available)
Active Features
Braking System Front:
Dual hydraulic disc, 270mm diameter
Braking System Rear:
Single hydraulic disc, 245mm diameter
Suspension Front:
Telescopic forks, adjustable preload, anti-dive system (Monoshock front suspension in some configurations/markets)
Suspension Rear:
Monoshock (Pro-Link system or similar Yamaha linkage)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Vintage motorcycle, analog instrumentation only)
Driver Assistance
Driver Assistance Systems:
N/A (Vintage motorcycle)
Connectivity
Connectivity Features:
N/A (Vintage motorcycle)
Engine Management
Engine Management System:
CDI (Capacitor Discharge Ignition) with YPVS electronic control
Lighting
Headlight Type:
Halogen
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals, typically every 3,000-5,000 km or annually.
Spark Plug Replacement:
Refer to manual, typically every 5,000-10,000 km.
Air Filter Cleaning Replacement:
Refer to manual, dependent on riding conditions.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with a 50/50 mix of distilled water.
Brake Fluid Type:
DOT 4
2-Stroke Oil Type:
High-quality 2-stroke motorcycle oil, specifically formulated for liquid-cooled, high-performance engines.
Known Issues
Common Wear Items:
Piston rings, cylinders, exhaust power valves (YPVS), carburetor jets, clutch plates, starter motor gears.
Typical Failures:
Carburetor blockages, electrical connector corrosion, YPVS system malfunction, heat-related engine issues if not maintained.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha's reputation for performance motorcycles, especially in the 2-stroke era.
Model Evolution
Predecessor:
RD series legacy, known for performance and 2-stroke technology.
Significance:
A flagship model representing Yamaha's pinnacle of 2-stroke road-going performance in the mid-1980s.
Production
Production Era:
Mid-1980s
Market Target:
Performance-oriented sportbike enthusiasts
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
Considered a legendary sportbike of its era, praised for its performance and handling.
Ratings
Motorcycle Reviews:
Consistently reviewed positively for its power and distinctive V4 2-stroke sound.
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