Yamaha Rhino 700 FI 2008 Workshop Service Manual

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Tipo: Atv

Proveedor:

SKU: 80195

Etiquetas: 2008 Atv Powersports Rhino 700 FI Rhino Models UTV Yamaha

Variantes de producto

Descripción

This manual covers the 2008 Yamaha Rhino 700 FI, a premium utility all-terrain vehicle renowned for its robust construction and reliable liquid-cooled, 4-stroke, 686cc fuel-injected engine. Designed for demanding off-road conditions, this UTV excels in both work and recreational applications, offering independent suspension for superior comfort and capability. Its engineering emphasizes durability and performance, making it a capable competitor in its segment, featuring an automatic CVT transmission with selectable 2WD/4WD and a front differential lock for enhanced traction. This comprehensive workshop service manual provides detailed guidance for the repair and overhaul of the 2008 Yamaha Rhino 700 FI. It encompasses essential areas including routine maintenance, diagnostics, tune-ups, and component repair across all major systems: engine, drivetrain, electrical, and chassis. With 497 pages of information in English, this manual offers step-by-step instructions for disassembly, reassembly, and troubleshooting, ensuring owners and technicians can effectively maintain and repair the vehicle, preserving its performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Rhino 700 FI

Year:

Vehicle Type:

Utility All-Terrain Vehicle (UTV)

Codes

Engine Code:

Likely based on the 686cc engine found in other Yamaha models of the era, specific code not provided but assumed to be 1C50 or similar

👋 Introduction

Market Position

Segment:

Premium Utility UTV, designed for work and recreational off-road use, known for its robust construction and reliable engine.

Competitive Analysis

Competitors:

Polaris Ranger, Kawasaki Mule, Arctic Cat Prowler.

Key Features

Engine Type:

Liquid-cooled, 4-stroke, SOHC, 4-valve, fuel-injected engine.

Transmission Type:

Automatic, Continuously Variable Transmission (CVT) with high/low range and reverse.

Suspension Type:

Independent front and rear suspension for superior off-road capability and ride comfort.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of the 2008 Yamaha Rhino 700 FI

Secondary Coverage:

Routine maintenance, diagnostics, tune-ups, component repair, and special tool identification.

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Fuel system (FI - Fuel Injection), lubrication system, exhaust system, ignition system, engine disassembly and reassembly.

Drivetrain Systems:

Transmission (overhaul, removal, installation), drive shafts, differentials.

Electrical Systems:

Complete electrical system, wiring diagrams, ignition, lighting, starting system, charging system, electronic control unit (ECU).

Chassis And Body:

Body panels, frame, suspension, steering, brakes, wheels, tires.

Procedures Included

Maintenance:

Scheduled maintenance, tune-ups, fluid changes, filter replacements, lubrication, inspection procedures.

Repair And Overhaul:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Diagnostics:

Troubleshooting guides, diagnostic procedures for common issues, fault code interpretation (if applicable).

Technical Depth

Depth:

Comprehensive, assuming technician is conversant with general automobile practices but detailing product-specific aspects. Covers basic maintenance to extensive engine and transmission disassembly.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Yes, printable

Binding Type

Binding:

Digital Download (Not a Hard Copy)

Paper Type

Delivery Method:

Electronic Delivery via Email

⚙️ Engine Specifications

Primary Engine

Engine Type:

686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder

Bore X Stroke:

96.0 mm x 96.2 mm (typical for this engine family)

Compression Ratio:

9.2:1 (typical for this engine family)

Performance

Horsepower:

Approximately 45-50 HP (estimated, actual figures can vary based on tuning and regulations)

Torque:

Significant low-end torque for hauling and towing.

Fuel System

Fuel Delivery:

Mikuni 41mm throttle body, Fuel Injection (FI)

Fuel Type:

Unleaded gasoline (87 octane or higher recommended)

Lubrication System

Oil Type:

Yamaha Genuine Yamalube 4 (or equivalent SAE 10W-40 API SG or higher) - specific part number likely YAMALUBE 4 10W-40

Oil Capacity:

Approx. 2.0 L (2.1 qt) with oil filter change

🔧 Transmission

Standard

Transmission Type:

Automatic, Continuously Variable Transmission (CVT) with automatic centrifugal clutch

Gear Selection:

H (High), L (Low), N (Neutral), R (Reverse)

Features

Drive Modes:

2WD/4WD selectable with front differential lock.

Drive Shafts:

Constant Velocity (CV) shafts for front and rear axles.

Fluid Specifications

Cvt Fluid Type:

Yamaha Ultramatic CVT Fluid (or equivalent SAE 10W-30 API SE, SF, SG, SH, SJ)

📐 Dimensions

Exterior

Overall Length:

Approx. 2,780 mm (109.4 in)

Overall Width:

Approx. 1,490 mm (58.7 in)

Overall Height:

Approx. 1,835 mm (72.2 in)

Wheelbase:

Approx. 1,835 mm (72.2 in)

Weights

Dry Weight:

Approx. 478 kg (1,054 lbs)

Payload Capacity:

Approx. 454 kg (1,000 lbs) total payload (including occupants)

Towing Capacity:

Approx. 680 kg (1,500 lbs)

Cargo

Cargo Bed Capacity:

Approx. 119 kg (263 lbs)

Wheels And Tires

Front Tire Size:

25 x 8-12 (typical)

Rear Tire Size:

25 x 10-12 (typical)

Wheel Bolt Pattern:

4x110 mm (typical)

🛡️ Safety Features

Ratings

Safety Standards:

Designed for off-road use; operates under specific UTV safety guidelines. Not road-legal in most jurisdictions without modification.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Parking Brake:

Mechanical parking brake (often on rear caliper or transmission).

Passive Features

Roll Over Protection Structure:

ROPS-compliant frame.

Seat Belts:

Standard 3-point seat belts.

Headlights And Taillights:

Standard lighting for operation in low-light conditions.

💡 Technology Features

Infotainment

Entertainment Systems:

Basic, focused on utility. Typically includes AM/FM radio and auxiliary input for external devices (if equipped), often requiring aftermarket additions for advanced audio.

Driver Assistance

Off Road Aids:

Selectable 2WD/4WD, front differential lock for enhanced traction.

Connectivity

Diagnostics Ports:

OBD-II or manufacturer-specific diagnostic port for electronic diagnostics.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 1,000 km (600 miles) or 6 months, whichever comes first (typical recommendation).

Air Filter Inspection:

Every 500 km (300 miles) or 3 months, clean as needed.

Spark Plug Replacement:

Every 4,000 km (2,400 miles) or 24 months (typical, verify with manual).

Valve Clearance Check:

Every 4,000 km (2,400 miles) or 24 months (typical, verify with manual).

Fluid Specifications

Coolant Type:

Yamaha Antifreeze/Coolant (or equivalent mixture of distilled water and ethylene glycol-based antifreeze, typically a 50/50 mix with a blue coloration for Yamaha).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Complaints:

Potential issues can include CVT belt wear, minor electrical gremlins (especially with aftermarket accessories), and suspension wear due to aggressive off-road use. The fuel injection system generally offers good reliability. Water intrusion into the airbox or engine can cause significant damage if operated in deep water without proper precautions.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation, a globally recognized manufacturer of motorcycles, marine products, and other motorized vehicles, known for its engineering excellence and reliability.

Model Evolution

Rhino Lineage:

The Rhino line was one of Yamaha's pioneering models in the UTV segment, known for its durable design and capable performance, paving the way for future UTV development by the brand.

Production

Manufacturing Origin:

Likely assembled in Japan or at Yamaha's overseas facilities, common for their motorized products.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

While specific awards for the 2008 model year are not readily cited, the Yamaha Rhino line generally received praise for its ruggedness, reliability, and capability in its segment during its production run.