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    Yamaha SZR660 2000 Digital Factory Service Repair Manual

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    The SZR660, a sportbike produced in 2000, offers a compelling blend of performance and handling in the compact 600cc class. Drawing from the lineage of the XTZ660 Ténéré, this motorcycle...
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    Tipo: Motorcycle
    Proveedor:
    SKU: 144117
    The SZR660, a sportbike produced in 2000, offers a compelling blend of performance and handling in the compact 600cc class. Drawing from the lineage of the XTZ660 Ténéré, this motorcycle is engineered for rider engagement and dynamic performance. Its 659 cc, liquid-cooled, DOHC, 4-valve engine, paired with a 5-speed transmission and a steel diamond frame, provides a spirited riding experience. Designed for enthusiasts and owners seeking in-depth knowledge, the SZR660 is a testament to a focus on creating agile and enjoyable motorcycles. This comprehensive factory service repair manual in English provides detailed guidance for maintaining and repairing your SZR660. It covers essential areas including general information, technical specifications, periodic inspections and adjustments, engine overhaul procedures, cooling system service, carburetor tuning, chassis maintenance, and electrical system diagnostics. The manual is structured to assist owners, mechanics, and technicians with everything from routine scheduled maintenance, such as oil changes and filter replacements, to more involved tasks like engine rebuilds and electrical component repair, ensuring the longevity and optimal performance of your motorcycle.
    🏷️ Basic Information
    Identification
    Make:
    Yamaha
    Model:
    SZR660
    Year:
    2000
    Vehicle Type:
    Motorcycle
    👋 Introduction
    Market Position
    Vehicle Category:
    Sportbike / Naked Sportbike
    Target Audience:
    Enthusiasts, DIY mechanics, owners seeking in-depth knowledge
    Competitive Analysis
    Niche:
    Compact, performance-oriented 600cc class sportbike
    Key Features
    Motorcycle Focus:
    Performance, handling, rider engagement
    Manual Value:
    Empowers owners for maintenance, repair, and proactive problem prevention
    📋 Manual Details
    Coverage Areas
    General Information:
    Included
    Technical Specifications:
    Included
    Periodic Inspections And Adjustments:
    Included
    Engine Overhaul:
    Included
    Cooling System:
    Included
    Carburetor:
    Included
    Chassis:
    Included
    Electricals:
    Included
    Troubleshooting:
    Included
    Page Count
    Estimated Pages:
    N/A (Digital Manual)
    Manual Type
    Type:
    Factory Service Repair Manual
    Language
    Language:
    English
    Format
    File Format:
    PDF
    Delivery Method:
    Digital Download
    📖 Manual Coverage
    Systems Covered
    Engine:
    Complete overhaul procedures, component testing, adjustment
    Cooling System:
    Radiator, hoses, thermostat, coolant specifications
    Fuel System:
    Carburetor tuning, cleaning, jetting, fuel pump
    Chassis:
    Frame, suspension, steering, wheels, brakes
    Electrical System:
    Wiring diagrams, ignition system, lighting, charging system, starter
    Procedures Included
    Maintenance:
    Scheduled maintenance, fluid changes, filter replacement, chain adjustment
    Repair:
    Engine rebuild, transmission repair, brake system service, electrical component replacement
    Diagnostics:
    Troubleshooting guides for common and uncommon issues
    Adjustments:
    Carburetor synchronization, valve clearance, chain tension, brake lever free play
    Technical Depth
    Depth:
    Comprehensive; covers basic maintenance to full engine and chassis overhaul
    📊 Manual Specifications
    File Format
    Readability:
    High (PDF with zoom functionality)
    Searchability:
    Yes (if text-based PDF)
    Print Quality
    Quality:
    High (Printable)
    Binding Type
    Type:
    N/A (Digital - requires extraction from archive if zipped)
    Paper Type
    Type:
    N/A (Digital)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    4-stroke, Liquid-cooled, DOHC, 4-valve
    Displacement:
    659 cc
    Bore X Stroke:
    95.0 mm x 90.3 mm
    Compression Ratio:
    10.0:1
    Performance
    Horsepower:
    Approx. 50-55 HP (Varies by region and tuning)
    Torque:
    Approx. 55-60 Nm (Varies by region and tuning)
    Fuel System
    Carburetor Type:
    Mikuni BSR36 (Twin Carburetor Setup)
    Fuel Capacity:
    16 Liters
    Lubrication
    Oil Type:
    Yamalube 4 (or equivalent API SG, JASO MA)
    Oil Capacity:
    3.0 Liters (with filter change)
    🔧 Transmission
    Standard
    Type:
    5-speed constant mesh
    Features
    Clutch:
    Wet, multiple disc
    Final Drive:
    O-ring sealed chain
    📐 Dimensions
    Exterior
    Length:
    2,085 mm
    Width:
    745 mm
    Height:
    1,135 mm
    Weights
    Dry Weight:
    169 kg
    Wet Weight:
    187 kg (approx.)
    Wheels Tires
    Front Tire:
    110/70-17 M/C 54H
    Rear Tire:
    160/60-17 M/C 69H
    Wheelbase:
    1,405 mm
    🛡️ Safety Features
    Ratings
    Crash Test Data:
    N/A (Motorcycle Specific)
    Active Features
    Braking System:
    Front: Hydraulic disc, Rear: Hydraulic disc
    Passive Features
    Frame Type:
    Steel diamond frame
    💡 Technology Features
    Infotainment
    Features:
    N/A (Basic Motorcycle Instrumentation)
    Driver Assistance
    Features:
    N/A
    Connectivity
    Features:
    N/A
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 4,000 km or 4 months
    Air Filter Cleaning:
    Every 4,000 km
    Spark Plug Replacement:
    Every 8,000 km
    Valve Clearance Check:
    Every 8,000 km
    Fluid Specifications
    Coolant:
    Yamaha Genuine Coolant (or 50/50 mix of ethylene glycol and deionized water)
    Brake Fluid:
    DOT 4
    Known Issues
    Carburetor Tuning:
    Can require periodic adjustment for optimal performance
    Cooling System:
    Check hoses and radiator for leaks, particularly with age
    Electrical Connections:
    Corrosion on connectors can lead to intermittent issues; check and clean regularly
    📚 Vehicle History
    Brand Heritage
    Manufacturer:
    Yamaha Motor Company
    Model Evolution
    Predecessors:
    Yamaha XTZ660 Ténéré lineage (engine-based)
    Production Era:
    Late 1990s to early 2000s
    Production
    Manufacturing Location:
    Japan (Primary)
    🏆 Awards & Recognition
    Recognitions
    Motorcycle Awards:
    N/A (Specific model not widely recognized for awards, focus on its class performance)
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