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Yamaha T135 Service Repair Workshop Manual 2005 ONWARDS

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This manual covers the T135, also known by various market names such as LC135, Exciter 135, Sniper 135, and Jupiter MX 135. Introduced in 2005, the T135 is a popular...
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Tipo: Motorcycle
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SKU: 129240
Yamaha T135 Service Repair Workshop Manual 2005 ONWARDS
This manual covers the T135, also known by various market names such as LC135, Exciter 135, Sniper 135, and Jupiter MX 135. Introduced in 2005, the T135 is a popular underbone motorcycle celebrated for its fuel efficiency, durability, and sporty styling. It represents a blend of practicality for daily commuting and engaging performance for riders seeking reliable transportation. Engineering quality is evident in the T135's robust four-stroke, SOHC, air-cooled engine, which typically displaces around 135cc and delivers a balance of power and economy. This comprehensive Service Repair Workshop Manual provides detailed instructions for all aspects of maintaining and repairing the T135. It covers engine systems, transmission and drivetrain, chassis and frame, braking, and electrical systems. Included are routine maintenance procedures, step-by-step repair instructions, troubleshooting guides, and essential technical specifications such as torque values and fluid capacities. This manual is an indispensable resource for owners, mechanics, and technicians to ensure the longevity, optimal performance, and safe operation of their T135.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Product Name:
Yamaha T135 Service Repair Workshop Manual 2005 ONWARDS
Codes
Chassis Code Examples:
LC135, Exciter 135, Sniper 135, Jupiter MX 135 (depending on market)
Generation
Generation Start Year:
2005
Generation Coverage:
2005 to Present (as per manual description)
👋 Introduction
Market Position
Vehicle Segment:
Underbone motorcycle, often referred to as a 'cub' or 'semi-automatic' motorcycle.
Target Audience:
Commuters, riders seeking economical and reliable transportation, DIY enthusiasts.
Competitive Analysis
Key Competitors:
Honda Wave series, Suzuki Smash, Modenas Kriss, and other 110cc-135cc underbone motorcycles.
Key Features
Manual Advantage:
Provides complete, detailed information for self-maintenance and repair, empowering owners to save on service costs and understand their vehicle deeply.
Vehicle Strengths:
Known for its fuel efficiency, durability, sporty styling, and good performance for its class.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
All Models
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but described as comprehensive)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (implied by market and documentation style)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, troubleshooting, tuning, cooling system, lubrication system, fuel injection system (if applicable), carburetor system (if applicable), ignition system, starting system, exhaust system.
Transmission Drivetrain:
Clutch system, gearbox, final drive, chain drive maintenance.
Chassis Frame:
Frame inspection, suspension components (front fork, rear shock absorber), steering system, wheel bearings.
Braking System:
Front and rear brake mechanisms (disc or drum), brake fluid replacement, caliper overhaul, master cylinder service.
Electrical System:
Wiring diagrams, battery, lighting system (headlight, taillight, indicators), horn, instrumentation, starter motor, alternator/generator, CDI unit, sensors.
Bodywork Fittings:
Body panel removal and installation, seat, fuel tank, fairings, fenders, luggage rack (if applicable).
Procedures Included
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements (air, oil), spark plug replacement, chain adjustment and lubrication, tire pressure checks, brake adjustments.
Repair Procedures:
Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly of all major vehicle systems.
Troubleshooting Diagnostics:
Problem identification, common fault diagnosis, diagnostic charts, solutions for performance issues, electrical faults, starting problems.
Rebuild Refurbishment:
Complete engine rebuild procedures, gearbox overhauls, carburetor/fuel injection system restoration.
Specification Updates:
Torque specifications, clearance measurements, fluid capacities, valve timing, ignition timing adjustments.
Technical Depth
Depth Of Information:
Comprehensive, covering from basic maintenance to complete engine rebuilds and advanced diagnostics.
Diagnostic Capabilities:
Detailed diagnostic flowcharts and explanations for identifying and resolving mechanical and electrical issues.
Precision Measurements:
Includes specific tolerances, clearances, and torque values critical for accurate assembly and performance.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Digital Quality:
High-resolution scans/digital production ensuring clarity of text and diagrams.
Binding Type
Digital Access:
Downloadable file, accessible on any PDF-compatible device.
Paper Type
Digital Features:
Searchable text, bookmarking capabilities, zoom functionality.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
Approximately 135cc (specific bore and stroke would be detailed in the manual)
Bore X Stroke:
Varies by specific model/year, typically around 54mm x 58.7mm (refer to manual for exact specs).
Compression Ratio:
Typically around 9.7:1 to 10.3:1 (refer to manual for exact specs).
Performance
Horsepower:
Approximately 11.4 hp @ 8,000 rpm (varies by market and specific model, manual provides precise figures).
Torque:
Approximately 11.7 Nm @ 6,000 rpm (varies by market and specific model, manual provides precise figures).
Fuel System
Fuel Delivery:
Fuel Injection (FI) or Carburetor (depending on model year and market). Manual covers both types if applicable.
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 4.0 - 4.5 Liters (manual confirms exact capacity).
🔧 Transmission
Standard
Transmission Type:
4-speed, Rotary or Conventional Shift (often with automatic clutch)
Optional
Optional Transmission:
N/A (standard configuration for this model)
Features
Clutch Type:
Wet, multi-plate automatic clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approx. 1,900-1,950 mm (varies by specific model, check manual)
Overall Width:
Approx. 700-750 mm (varies by specific model, check manual)
Overall Height:
Approx. 1,030-1,050 mm (varies by specific model, check manual)
Weights
Curb Weight:
Approx. 100-106 kg (varies by specific model, check manual)
Front Tire Size:
Typically 70/90-17
Rear Tire Size:
Typically 80/90-17 or 90/90-17
Wheelbase:
Approx. 1,240-1,250 mm
🛡️ Safety Features
Ratings
Safety Certification:
Varies by market (e.g., Euro 3 standards in some regions).
Active Features
Braking System Type:
Hydraulic disc front, Drum or Disc rear (depending on variant).
Passive Features
Lighting System:
Halogen headlight, LED or incandescent taillight and indicators.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, odometer, fuel gauge (on some models), indicator lights. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
N/A (focus is on core mechanical and electrical systems for repair).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 3,000-4,000 km or 3-4 months (refer to manual for exact mileage and oil type).
Air Filter Cleaning Replacement:
Check every 4,000 km, clean or replace as needed (refer to manual).
Spark Plug Replacement:
Typically every 8,000-12,000 km (refer to manual for correct type and gap).
Chain Maintenance:
Lubricate and adjust chain tension every 1,000 km or as needed.
Fluid Specifications
Engine Oil Type:
Yamaha recommends Yamalube or equivalent API SG or higher, SAE 10W-40 or 20W-40 (refer to manual for precise specification).
Engine Oil Capacity:
Approximately 0.9 - 1.0 Liters (without filter change) / 1.1 Liters (with filter change) - confirm in manual.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Known Issues
Common Wear Items:
Clutch plates, spark plugs, air filter, chain and sprockets, brake pads due to frequent use.
Potential Engine Issues:
Valve clearance adjustment may be needed periodically; proper lubrication is crucial to prevent wear.
Electrical System Considerations:
Check battery terminals for corrosion, ensure wiring connections are secure.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Brand Focus:
Yamaha is renowned for its wide range of motorcycles, from performance sportbikes to practical commuter vehicles and off-road machines.
Model Evolution
Introduction Year:
2005
Design Philosophy:
Designed to offer a sporty yet practical and fuel-efficient alternative to traditional step-through scooters and smaller motorcycles.
Production
Production Locations:
Primarily manufactured in Southeast Asia (e.g., Indonesia, Malaysia) for local and export markets.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Highly regarded in many Asian markets for its reliability, fuel efficiency, and sporty aesthetics in the underbone segment.
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