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Yamaha T135 T 135 T135S T135SE 2005 2006 2007 2008 2009 Workshop Service Repair Manual Pdf

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The Yamaha T135, produced from 2005 to 2009, is an entry-level underbone motorcycle renowned for its reliability, fuel efficiency, and affordability. This model, including variants such as the T135S and...
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Tipo: Motorcycle
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SKU: 132951
Yamaha T135 T 135 T135S T135SE 2005 2006 2007 2008 2009 Workshop Service Repair Manual Pdf
The Yamaha T135, produced from 2005 to 2009, is an entry-level underbone motorcycle renowned for its reliability, fuel efficiency, and affordability. This model, including variants such as the T135S and T135SE, is a popular choice for commuters and riders in emerging markets, benefiting from Yamaha's extensive heritage in producing robust and efficient cub-style motorcycles. Its design prioritizes practicality and durability, making it a dependable option for daily transportation. This comprehensive Workshop Service Repair Manual provides in-depth coverage for the Yamaha T135, encompassing all aspects of service, repair, and maintenance. It details procedures for the engine, transmission, chassis, brakes, and electrical systems, along with essential troubleshooting guides and technical specifications. The manual is designed to empower owners and technicians to effectively maintain and repair the vehicle, ensuring its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Model Variants:
T135, T135S, T135SE
Model Years:
2005, 2006, 2007, 2008, 2009
Codes
Chassis Code:
T135
👋 Introduction
Market Position
Vehicle Segment:
Entry-level motorcycle (underbone/cub style)
Competitive Analysis
Key Competitors:
Honda Wave series, Suzuki Smash series, Kawasaki ZX series (entry-level models)
Key Features
Target Audience:
Commuters, budget-conscious riders, emerging markets
Manual Value Proposition:
Enables owners and independent workshops to perform dealership-level maintenance and repairs, saving costs and ensuring vehicle longevity.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and maintenance
Page Count
Estimated Page Count:
300+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Windows, macOS
Printability
Printable:
Yes
📖 Manual Coverage
Systems Covered
Engine:
Internal components, lubrication, cooling, fuel system, ignition system, starting system, charging system
Transmission:
Clutch system, gearbox, internal components, lubrication
Chassis:
Frame, suspension (front and rear), steering, wheels, tires
Brakes:
Front and rear brake systems (hydraulic, disc), bleeding, component replacement
Electrical System:
Wiring diagrams, lighting, battery, charging system, ignition, indicators, starter motor, ECU
Fuel System:
Carburetor (if applicable), fuel tank, fuel lines, fuel pump
Body And Frame:
Body panels, seats, fairings, luggage carrying systems
Procedures Included
Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance adjustment, general inspections
Diagnostics:
Troubleshooting guides, common fault identification, electrical system diagnostics
Repair:
Engine rebuild, transmission overhaul, suspension repair, brake system repair, electrical component replacement
Disassembly Reassembly:
Step-by-step instructions for component removal and installation
Technical Depth
Depth:
Expert-level, suitable for dealership technicians and advanced DIY mechanics
Diagnostic Tools:
References diagnostic procedures and potential tool requirements
Specifications:
Detailed torque specifications, clearances, fluid capacities, electrical values
📊 Manual Specifications
File Format
PDF Quality:
High resolution, clear text and images
Searchable:
Likely (standard for professionally produced PDFs)
Print Quality
Print Recommendation:
Printable on standard office printers
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type For Printing:
Standard paper (A4 or Letter)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder
Displacement:
135 cc
Bore X Stroke:
54.0 mm x 58.7 mm
Cooling System:
Liquid-cooled
Compression Ratio:
10.4:1 (typical)
Performance
Horsepower:
Approx. 10-12 HP (varies by market and specific tune)
Torque:
Approx. 9-10 Nm (varies by market and specific tune)
Fuel System
Fuel Delivery:
Carburetor (specific model may vary, e.g., Mikuni VM25)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
API SG or higher, SAE 10W-40 or 20W-40 motorcycle oil (check manual for specific Yamaha recommendations)
Oil Capacity:
Approx. 1.0 - 1.2 Liters (check manual for exact figure with filter change)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 4-speed rotary or manual clutch
Clutch Type:
Wet, multiple-disc (for models with manual clutch)
Optional
Transmission Variants:
Some markets may have automatic clutch (semi-automatic) variants
Features
Gear Shifting Pattern:
Rotary type (e.g., N-1-2-3-4, foot shifts up or down for gears, downshift for neutral)
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1900-1950 mm (varies by specific model variant)
Width:
Approx. 700-750 mm (varies by specific model variant)
Height:
Approx. 1050-1080 mm (varies by specific model variant)
Weights
Dry Weight:
Approx. 105-115 kg (varies by specific model variant)
Fuel Tank Capacity:
Approx. 4.0 - 4.5 Liters
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to regional motorcycle safety regulations
Active Features
Braking System:
Hydraulic front disc brake, rear drum brake (or disc depending on variant)
Lighting:
Headlight, taillight, brake light, turn signals
Passive Features
Frame Construction:
Steel backbone frame for rigidity
Tires:
Tubed or tubeless tires (specific sizes documented in manual)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, odometer, indicator lights
Driver Assistance
Safety Systems:
Basic lighting and signaling systems
Connectivity
Connectivity Features:
Not applicable for this model year; focused on mechanical and basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-4,000 km or 3-6 months (refer to manual for exact interval based on usage)
Air Filter Cleaning:
Every 3,000 km or as needed, depending on environmental conditions
Valve Adjustment:
Every 6,000-10,000 km (critical for performance and engine longevity)
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation)
Coolant Type:
Ethylene glycol-based coolant (50% mixture with distilled water)
Known Issues
Common Wear Items:
Clutch plates, spark plugs, brake pads/linings, chain and sprockets, battery.
Potential Electrical Issues:
Corrosion on electrical connectors, charging system issues (rectifier/stator) under high mileage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, Japan
Model Evolution
Yamaha Cub Heritage:
Part of Yamaha's long lineage of popular underbone and cub-style motorcycles known for reliability and efficiency.
Production
Production Region:
Primarily manufactured in Southeast Asia (e.g., Indonesia, Thailand, Vietnam)
🏆 Awards & Recognition
Recognitions
Market Reputation:
Highly regarded for reliability, fuel efficiency, and affordability in its segment.
Ratings
Fuel Economy:
Excellent fuel economy, a key selling point for commuters.
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