Target Audience:
Owners, mechanics, and enthusiasts of Yamaha TT-R230, TT-R250, and TT250R motorcycles, focusing on trail riding, dual-sport, and off-road applications.
Manual Advantage:
Provides a consolidated resource including workshop, parts, and owner information, offering a more complete understanding of the vehicle than separate manuals.
Essential Resource:
Indispensable for maintaining the performance, reliability, and longevity of the TT-R series motorcycles.
Comprehensive Coverage:
Covers a wide range of maintenance and repair tasks, from routine servicing to complex component overhauls.
Primary Coverage:
Mechanical, Electrical, Maintenance, Repair, Troubleshooting, Parts Identification
Included Manuals:
Workshop Manual, Parts Catalogue, Owner's Manual
Estimated Page Count:
Detailed page count not specified in product information, but typically comprehensive for this type of manual.
Manual Types Included:
Workshop Service Repair Manual, Parts Catalogue, Owner's Manual
Language:
English (Assumed for typical global release)
Digital Format:
Likely PDF (common for digital workshop manuals)
Engine Systems:
Engine assembly, disassembly, tuning, cooling system, lubrication system, fuel system (carburetor), ignition system, exhaust system, valve train.
Transmission Drivetrain:
Clutch operation and adjustment, gearbox internal components, gear shifting mechanism, chain drive maintenance and adjustment.
Electrical Systems:
Wiring diagrams, lighting systems (headlight, tail light, indicators), ignition system components (CDI, spark plug), battery maintenance, charging system (stator, regulator/rectifier).
Chassis Suspension:
Front fork (suspension, seals, oil), rear shock absorber, swingarm, bearings, steering head bearings.
Braking System:
Front and rear brake systems (disc brakes), brake pad replacement, caliper maintenance, brake fluid replacement and bleeding procedures.
Wheels Tires:
Wheel bearing maintenance, tire pressure specifications, spoke adjustment, wheel removal and installation.
Bodywork Frame:
Body panel removal and installation, frame inspection, fuel tank maintenance, seat removal.
Maintenance Procedures:
Oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, air filter cleaning/replacement, valve clearance checks and adjustments, brake system bleeding, coolant checks (if applicable, though air-cooled), general lubrication points.
Repair Procedures:
Complete engine rebuilds, carburetor overhaul, fork seal replacement, wheel bearing replacement, brake caliper servicing, clutch plate replacement, gearbox component replacement.
Troubleshooting Guides:
Diagnostic procedures for common starting problems, engine performance issues, electrical faults, braking system malfunctions.
Technical Specifications:
Torque specifications for all fasteners, engine tuning parameters, fluid capacities, electrical system voltages, general service data.
Depth Of Information:
Comprehensive, covering basic owner maintenance to advanced engine and chassis overhauls, suitable for professional technicians and skilled DIY enthusiasts.
Digital File Format:
PDF (Portable Document Format) - enabling universal compatibility and searchability.
Printability:
Designed for clear printing of text, diagrams, and illustrations. High-resolution images and schematics expected.
Digital Access Method:
Downloadable digital file. No physical binding applicable.
Digital Content Presentation:
Digital presentation with interactive elements and hyperlinked sections (common in modern PDFs).
Engine Type:
Single-cylinder, 4-stroke, Air-cooled, SOHC
Primary Engine Tt R250 Tt250R
Engine Type:
Single-cylinder, 4-stroke, Air-cooled, DOHC
Horsepower:
Approx. 18-20 HP (Varies by year and specific tune, manual will provide exact figures).
Torque:
Approx. 13-15 lb-ft (Varies by year and specific tune, manual will provide exact figures).
Fuel Delivery:
Carburetor (Mikuni VM series typically)
Fuel System Tt R250 Tt250R
Fuel Delivery:
Carburetor (Mikuni VM series typically)
Ignition Type:
CDI (Capacitor Discharge Ignition)
Oil Type:
JASO MA certified 4-stroke motorcycle oil (e.g., 10W-40, manual will specify exact grade and capacity).
Cooling Method:
Air-cooled
Overall Length:
Approx. 2050 mm (Varies slightly by year)
Overall Width:
Approx. 800 mm (Varies slightly by year)
Overall Height:
Approx. 1170 mm (Varies slightly by year)
Overall Length:
Approx. 2150 mm (Varies slightly by year)
Overall Width:
Approx. 820 mm (Varies slightly by year)
Overall Height:
Approx. 1200 mm (Varies slightly by year)
Wet Weight:
Approx. 114 kg (Varies slightly by year)
Wet Weight:
Approx. 124 kg (Varies slightly by year)
Wheelbase Tt R230:
Approx. 1370 mm
Wheelbase Tt R250 Tt250R:
Approx. 1385 mm
Safety Ratings Context:
Motorcycle safety is primarily determined by rider skill and adherence to road/trail regulations. Manual focuses on mechanical safety.
Braking System Type:
Hydraulic disc brakes front and rear for effective stopping power.
Lighting System:
Headlight, tail light, and brake lights for visibility. Turn signals (depending on market specification).
Chassis Integrity:
Robust frame construction designed for off-road stresses.
Service Intervals Engine Oil
Oil Change Interval:
Typically every 3,000 km or 6 months, but consult manual for specific model year and usage recommendations. Includes oil filter replacement.
Service Intervals Air Filter
Air Filter Service:
Check and clean/replace every 1,000-3,000 km depending on riding conditions. Manual provides detailed cleaning procedure.
Service Intervals Spark Plug
Spark Plug Replacement:
Inspect and clean at intervals like 2,000-4,000 km, replace as needed. Manual specifies correct spark plug type and gap.
Service Intervals Valve Clearance
Valve Adjustment Interval:
Typically checked every 6,000-12,000 km. Manual provides precise cold valve clearance specifications and adjustment procedures.
Engine Oil Specification:
Yamaha recommends Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher, JASO MA certified. Manual will list exact specifications and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual will specify which and capacity for bleeding.
Common Wear Items:
Clutch plates (due to off-road use), chain and sprockets, wheel bearings, fork seals, air filter degradation if not maintained.
Carburetor Tuning:
May require occasional cleaning or adjustment for optimal performance, especially after prolonged storage or fuel changes. Manual details jetting and adjustment.
Yamaha Legacy:
Yamaha has a long-standing reputation for producing reliable and performance-oriented motorcycles, particularly in the off-road and dual-sport segments.
Tt R Series Purpose:
The TT-R line was developed as versatile trail bikes, bridging the gap between pure motocross machines and street-legal dual-sports, offering accessible performance for a wide range of riders.
Production Period Tt R230:
Introduced around 2003, with production continuing through subsequent years, undergoing minor updates.
Production Period Tt R250 Tt250R:
The TT250R (often called the TTR250) was produced from the mid-1990s, with the TT-R250 being its successor or parallel model, depending on market and specific year.
