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Yamaha TTR225 Parts Manual Catalog 2001

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Welcome to the comprehensive parts manual for the 2001 TTR225. As a capable trail motorcycle, the TTR225 is renowned for its reliable four-stroke, air-cooled engine and user-friendly design, making it...
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Tipo: Motorcycle
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SKU: 128560
Yamaha TTR225 Parts Manual Catalog 2001
Welcome to the comprehensive parts manual for the 2001 TTR225. As a capable trail motorcycle, the TTR225 is renowned for its reliable four-stroke, air-cooled engine and user-friendly design, making it a popular choice for off-road enthusiasts. Built by a company with a distinguished heritage in motorcycle innovation since 1955, this model embodies the TTR series' commitment to versatile trail riding. Its robust construction and dependable performance ensure an enjoyable experience across various terrains, solidifying its place as a respected machine in the trail bike segment. This manual serves as an essential resource for owners, mechanics, and parts distributors, providing a complete listing of all assemblies and individual components for the TTR225. It features detailed exploded diagrams crucial for understanding assembly and disassembly, alongside manufacturer part numbers for precise identification and ordering. The English-language format offers high-resolution, enlargeable views for clear visual reference, ensuring that every part is correctly identified for maintenance and repair. This document is your go-to guide for sourcing and managing parts for your TTR225.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR225
Year:
2001
Codes
Chassis Code Prefix:
2TT
👋 Introduction
Market Position
Target Audience:
Owners, mechanics, and parts distributors seeking to identify, order, and correctly assemble/disassemble the Yamaha TTR225.
Competitive Analysis
Value Proposition:
Offers professional quality, comprehensive part identification with manufacturer part numbers and clear exploded diagrams, providing an essential resource for maintenance and repair.
Key Features
Features:
Manufacturer part numbers, exploded diagrams, all parts listed, enlargeable views, PDF format, instant download.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete parts listing and exploded diagrams for all assemblies and individual components.
Page Count
Estimated Page Count:
Varies based on specific model year and regional variations, typically 150-300 pages for a comprehensive parts catalog.
Manual Type
Type:
Parts Manual / Parts Catalog
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine:
All engine components, including cylinder head, piston, crankshaft, camshaft, valve train, cooling system (if applicable).
Fuel System:
Carburetor assembly, fuel tank, fuel lines, filters.
Ignition System:
Spark plug, ignition coil, CDI unit (if applicable), stator.
Transmission:
Clutch assembly, gearbox components, shift mechanism, kick starter.
Drivetrain:
Final drive chain, sprockets (front and rear), axle components.
Suspension Front:
Front forks (including springs, dampers, seals), triple clamps, steering stem, handlebars.
Suspension Rear:
Rear shock absorber, swingarm, linkage (if applicable), bearings.
Brakes Front:
Brake caliper, brake disc, brake lever, brake master cylinder, brake pads.
Brakes Rear:
Brake caliper, brake disc, brake pedal, brake master cylinder, brake pads.
Wheels Tires:
Front and rear wheel assemblies, rims, spokes, hubs, bearings, tire specifications (though not typically installation guides).
Electrical System:
Wiring harness components, lighting (headlight, taillight, indicators), battery, fuses, switches.
Bodywork:
Frame, fuel tank, seat, fenders, number plates, side covers, plastics.
Controls:
Throttle assembly, clutch lever, shifter lever, brake levers/pedals.
Procedures Included
Assembly Disassembly:
Detailed exploded diagrams that are crucial for understanding the order of assembly and disassembly for all major components.
Part Identification:
Explicit identification of every single part with its corresponding manufacturer part number.
Rebuilding:
Provides the foundational information for rebuilding components by clearly showing how parts interact and their unique identifiers.
Technical Depth
Depth:
Component-level identification and sourcing. This manual excels at listing and visually depicting parts for ordering and replacement, aiding in correct assembly/disassembly. It does not typically include torque specifications, diagnostic procedures, or detailed repair instructions found in a service manual.
📊 Manual Specifications
File Format
Readability:
Very easy to read, with enlargeable views for detailed inspection of small parts.
Compatibility:
PC & MAC compatible, works with all versions of Windows.
Print Quality
Printable:
Print what you need when you need it. High-resolution diagrams for clear visual reference.
Binding Type
Binding:
Digital (Instant Download)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, SOHC, 2-valve, Air-cooled
Displacement:
223 cc
Bore X Stroke:
66.0 mm x 65.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 18.5 HP @ 7,500 RPM (for reference, exact figures may vary)
Torque:
Approx. 19.2 Nm @ 6,000 RPM (for reference, exact figures may vary)
Fuel System
Carburetor:
Mikuni VM33SS, Single
Fuel Capacity:
10.0 Liters (2.6 Gallons)
Ignition System
Ignition:
CDI
Lubrication System
Oil Capacity:
1.7 Liters (1.8 Quarts) (with filter change)
🔧 Transmission
Standard
Type:
Constant mesh 6-speed
Clutch:
Wet, multiple-disc
Features
Final Drive:
O-ring sealed chain, 520
📐 Dimensions
Exterior
Length:
2065 mm (81.3 in)
Width:
800 mm (31.5 in)
Height:
1160 mm (45.7 in)
Seat Height:
885 mm (34.8 in)
Wheelbase:
1400 mm (55.1 in)
Weights
Dry Weight:
121 kg (267 lbs)
Wet Weight:
Approx. 127 kg (280 lbs) (with fluids)
Ground Clearance:
315 mm (12.4 in)
🛡️ Safety Features
Ratings
Safety Certification:
Off-road vehicles are not typically subject to the same NHTSA or Euro NCAP ratings as passenger cars. Compliance with relevant emissions and noise standards is expected.
Active Features
Braking System:
Front: Disc brake; Rear: Disc brake. (Specific caliper/rotor part numbers would be in the manual)
Passive Features
Lighting:
Halogen headlight, LED taillight, front and rear turn signals (depending on regional spec).
💡 Technology Features
Infotainment
Features:
N/A (This is a trail motorcycle with no advanced infotainment or electronic rider aids.)
Driver Assistance
Features:
N/A (No electronic rider assistance systems.)
Connectivity
Features:
N/A (No connectivity features.)
🔧 Maintenance
Service Intervals
Oil Change Recommendation:
Every 3,000 km (1,860 miles) or 6 months, whichever comes first (typical for this era/type of bike, check specific service manual for precise recommendations).
Air Filter Cleaning:
Every 1,000 km (620 miles) or after off-road use in dusty conditions (typical recommendation).
Spark Plug Inspection:
Every 3,000 km (1,860 miles) (typical recommendation).
Fluid Specifications
Engine Oil Type:
API SE, SF or SG type SAE 20W-40 or SAE 10W-30 Motorcycle Oil (specific grades and approvals in owner's/service manual).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings, steering bearings, fork seals are common wear items that this parts manual would list replacements for.
Carburetor Cleaning:
Periodic carburetor cleaning and adjustment is common due to fuel variability and off-road use.
Engine Oil Leaks:
Occasionally, crankcase seals or valve cover gaskets may develop minor leaks over time.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle Division:
Yamaha Motor Company, established in 1955, has a long and rich history in motorcycle manufacturing, known for innovation and performance across various categories including off-road.
Model Evolution
Ttr Series Overview:
The TTR series represents Yamaha's lineup of trail-oriented motorcycles, designed for versatile off-road riding. The TTR225 was a popular model in its segment, known for its approachable power and reliability.
Production
Production Years:
The TTR225 was produced from 1999 to 2004. This manual specifically covers the 2001 model year.
Manufacturing Location:
Likely manufactured in Japan or other Yamaha global facilities, specific plant details are not usually in parts catalogs.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 2001 TTR225 are not prominently documented, the TTR line generally received positive reviews for its accessibility and capability in the trail bike segment.
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