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Yamaha TW200 Series Trailway Motorcycle Complete Workshop Service Repair Manual 1987- 2009

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🏷️ Basic Information Identification Make: Yamaha Model: TW200 Trailway Series: TW200 Series Product Type: Workshop Service Repair Manual Codes Product Identifier: Yamaha TW200 Trailway Motorcycle Complete Workshop Service Repair Manual...
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Tipo: Motocicletas
Proveedor:
Yamaha
SKU: 508185
Etiquetas: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Motorcycle Motorcycles Speed Triple Triumph TW200 Series Trailway Yamaha
Yamaha TW200 Series Trailway Motorcycle Complete Workshop Service Repair Manual 1987- 2009
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TW200 Trailway
Series:
TW200 Series
Product Type:
Workshop Service Repair Manual
Codes
Product Identifier:
Yamaha TW200 Trailway Motorcycle Complete Workshop Service Repair Manual 1987-2009
👋 Introduction
Market Position
Target Audience:
Enthusiast owners, independent repair shops, and motorcycle technicians seeking detailed service information for the Yamaha TW200 Trailway.
Vehicle Niche:
Lightweight, dual-sport, off-road capable motorcycle renowned for its unique fat tires and simplicity.
Competitive Analysis
Manual Value Proposition:
Provides comprehensive, authoritative repair and maintenance guidance essential for preserving the longevity and performance of the TW200, covering a significant production span.
Key Features
Manual Scope:
Covers a broad range of model years, ensuring applicability for most TW200 motorcycles in use.
Manual Detail Level:
Detailed technical specifications, diagnostic procedures, and step-by-step repair instructions.
📋 Manual Details
Coverage Areas
Manufacture Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Engine disassembly, assembly, inspection, troubleshooting, tuning, overhaul procedures for all TW200 engine variants within the covered years.
Fuel System:
Carburetor service, adjustment, cleaning, jetting, fuel pump (if applicable), fuel tank and lines.
Ignition System:
CDI ignition system, spark plug specifications, troubleshooting, timing.
Transmission System:
Clutch operation and adjustment, gearbox disassembly and assembly, gearshift mechanism, lubrication.
Drivetrain System:
Final drive (chain and sprockets) inspection, adjustment, replacement, lubrication recommendations.
Suspension System:
Front fork disassembly, inspection, seal replacement, fluid type and level, rear shock absorber maintenance and adjustment.
Braking System:
Front and rear brake inspection, adjustment, pad replacement, drum brake service, hydraulic system (if applicable).
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, rectifier/regulator), lighting, starter motor, horn, instrumentation.
Chassis Frame:
Frame inspection, steering head bearing maintenance, swingarm pivot inspection and lubrication.
Bodywork Trim:
Seat removal, fender maintenance, fuel tank removal and installation, general plastics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, tire pressure checks, brake adjustments, battery checks, spark plug inspection.
Troubleshooting:
Diagnostic charts and procedures for common performance issues, electrical faults, starting problems, and running irregularities.
Repair Procedures:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment across all major systems.
Rebuilds:
Complete engine rebuild procedures, including torque specifications, piston and cylinder measurements, crankshaft inspection.
Technical Data Specifications:
Torque values, clearance measurements, fluid capacities, electrical specifications, and material requirements.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic rider maintenance to full engine and transmission overhauls, including electrical diagnostics and chassis repairs.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Text-searchable, allowing for quick location of specific information.
Printability:
Printable pages for on-hand reference during repairs.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type Physical:
Not applicable (Digital PDF)
Paper Type
Paper Type Physical:
Not applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, 2-valve
Displacement:
196cc (approximate, may vary slightly by year/market)
Bore X Stroke:
67.0 mm x 51.8 mm
Compression Ratio:
9.5:1 (typical, check specific model year)
Performance
Horsepower:
Approx. 16-17 HP @ 7,500 RPM (subject to tuning and emissions regulations)
Torque:
Approx. 14-15 Nm @ 6,000 RPM (subject to tuning and emissions regulations)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni VM26SS or similar)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
SAE 10W-40 API SE or SF, or motorcycle-specific 4-stroke oil
Oil Capacity:
Approx. 1.4 L (with filter change)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed
Clutch Type:
Wet, multiple-disc
Features
Gear Ratios:
Specific gear ratios detailed within the manual.
Transmission Oil:
Yamalube 4 (or equivalent 4-stroke motorcycle oil)
Transmission Oil Capacity:
Approx. 0.7 L
📐 Dimensions
Exterior
Overall Length:
Approx. 2,040 mm (varies slightly)
Overall Width:
Approx. 820 mm (varies slightly)
Overall Height:
Approx. 1,105 mm (varies slightly)
Seat Height:
Approx. 770 mm
Wheelbase:
Approx. 1,330 mm (varies slightly)
Weights
Dry Weight:
Approx. 117 kg (varies slightly)
Curb Weight:
Approx. 125 kg (with fluids and full tank)
Tires
Front Tire Size:
180/80-14M/C 60P (distinctive fat tire)
Rear Tire Size:
180/80-14M/C 60P (distinctive fat tire)
Suspension Travel
Front Suspension Travel:
Approx. 150 mm (Telescopic fork)
Rear Suspension Travel:
Approx. 140 mm (Swingarm with adjustable monoshock)
🛡️ Safety Features
Ratings
Safety Features:
Reflective elements, stable platform due to wide tires.
Active Features
Braking System Type:
Front: Drum brake; Rear: Drum brake (some later models may feature disc, verify within manual)
Passive Features
Lighting:
Headlight, tail light, brake light, turn signals.
💡 Technology Features
Infotainment
Instrumentation:
Basic analog instrumentation including speedometer, odometer, and indicator lights (e.g., neutral, turn signals, high beam).
Driver Assistance
ABS Availability:
Not equipped with ABS.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months, whichever comes first.
Oil Filter Replacement:
Every 3,000 km or annually, concurrent with oil change.
Air Filter Cleaning:
Every 1,000 km, clean and re-oil if necessary.
Spark Plug Inspection:
Every 3,000 km, clean and check gap.
Chain Lubrication Adjustment:
Every 500 km, or after riding in wet conditions.
Valve Clearance Check:
Every 6,000 km or annually.
Fluid Specifications
Engine Oil Specification:
SAE 10W-40, API SE or SF grade, or Yamalube 4 (or equivalent motorcycle 4-stroke oil)
Fork Oil Specification:
Yamaha Genuine Fork Oil (or equivalent SAE 10W type)
Known Issues
Common Wear Items:
Brake shoes, chain and sprockets, tires, fork seals, carburetor jets due to fuel quality variations.
Carburetor Tuning:
Carburetor can be sensitive to altitude and temperature changes, requiring periodic adjustment for optimal performance.
Idle Stability:
Some models may exhibit slightly rough idle, often resolvable with carburetor cleaning and adjustment.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, known for innovation and quality in motorcycles and other recreational vehicles.
Model Evolution
Introduction Year:
1985 (US market introduction)
Design Philosophy:
Conceived as a lightweight, user-friendly, go-anywhere motorcycle, emphasizing simplicity and ruggedness, notably featuring its distinctive fat tires for improved traction and stability on varied terrain.
Production
Production Period:
Long production run spanning from 1985 (or slightly earlier in Japan) through 2009 and beyond in various markets, indicating enduring appeal and reliability.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Yamaha TW200 is widely recognized for its unique niche appeal as a reliable, lightweight trail bike with exceptional off-road capability due to its fat tires and simple design.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for its intended use, longevity, and ease of maintenance.
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