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Yamaha WR250 Parts Manual Catalog 1995

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The 1995 Yamaha WR250 is a capable off-road motorcycle, known for its performance and reliability in the enduro and trail riding segment. This model typically features a liquid-cooled, two-stroke engine,...
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Tipo: Motorcycle
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SKU: 128545
Yamaha WR250 Parts Manual Catalog 1995
The 1995 Yamaha WR250 is a capable off-road motorcycle, known for its performance and reliability in the enduro and trail riding segment. This model typically features a liquid-cooled, two-stroke engine, robust suspension, and a chassis designed for challenging terrain. Its engineering emphasizes rider control and durability, reflecting a strong heritage in producing high-quality off-road machines that competed effectively within its class. The WR250's design prioritizes functional performance, making it a respected choice for enthusiasts. This parts manual catalog provides comprehensive coverage for the 1995 Yamaha WR250, offering detailed exploded diagrams and manufacturer part numbers for every component. Its purpose is to facilitate accurate identification, ordering, and assembly of parts, serving as an indispensable resource for owners, mechanics, and technicians. The manual covers all major systems, including engine components, chassis parts, electrical systems, and bodywork, ensuring that users have the precise visual and numerical information needed for maintenance, repair, and restoration.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
WR250
Year:
1995
Codes
Model Code:
Unknown (Specific to regional variants and potential sub-models like WR250Z, WR250F, WR250R. Further research would be needed to confirm)
👋 Introduction
Market Position
Segment:
The Yamaha WR250 from 1995 was positioned as a capable off-road competition or recreational enduro/trail motorcycle, known for its performance and reliability within its class.
Competitive Analysis
Competitors:
Competed with similar displacement off-road motorcycles from manufacturers like Honda (CR250R, XR250R), Kawasaki (KX250, KDX250), and Suzuki (RM250, DR250S/SE).
Key Features
Features:
The WR250 typically featured a liquid-cooled, two-stroke engine, robust suspension, and off-road specific chassis geometry. This parts manual highlights the intricate design and componentry that contribute to its performance.
Manual Value Proposition
Value:
Essential for owners, technicians, and parts suppliers seeking accurate part numbers and visual references for maintenance, repair, and restoration of the 1995 Yamaha WR250.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive coverage of all parts and components for the 1995 Yamaha WR250 model. Includes exploded diagrams for easy identification and ordering of parts.
Page Count
Page Count:
Unknown (Product description does not specify page count, but implies thoroughness due to 'EVERY part' coverage)
Manual Type
Type:
Parts Manual Catalog
Language
Language:
English (Assumed, typical for Yamaha North America and international markets)
Format
Format:
Likely printed or digital PDF (Product description suggests visual aids like diagrams, typical for both formats)
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder, piston, crankshaft, connecting rod, valves, camshaft, cooling system components (radiator, hoses, water pump), ignition system components (stator, flywheel, spark plug), carburetor assembly, exhaust system components.
Chassis Components:
Frame, sub-frame, swingarm, linkages, front fork assemblies, rear shock absorber, steering stem, triple clamps, handlebars, footpegs, brake system components (master cylinders, calipers, discs, lines), clutch system components.
Electrical Components:
Wiring harness, lights (headlight, taillight, indicators), battery, charging system components, switches, sensors, ignition coil.
Bodywork And Controls:
Fuel tank, seat, fenders, side panels, chain guard, levers (clutch, brake), cables, throttle assembly, shifter.
Procedures Included
Parts Identification:
Identification of every individual part with manufacturer's part numbers. Detailed exploded diagrams for visual reference.
Parts Ordering:
Facilitates accurate ordering of replacement parts by providing specific part numbers and visual context.
Disassembly Assembly Reference:
Exploded diagrams serve as a visual guide for the order of assembly and disassembly of various components, aiding in repair and rebuilding processes.
Technical Depth
Depth:
Highly detailed for parts identification and sourcing. While not a repair manual, the exploded diagrams offer significant technical insight into component relationships and assembly order.
📊 Manual Specifications
File Format
Digital Format:
If PDF, likely high-resolution for clear viewing of diagrams. Searchable text functionality may be present if digitally generated.
Print Quality
Diagram Clarity:
Professional quality, with emphasis on enlarged views for small parts, ensuring high detail and legibility.
Binding Type
Binding:
If printed, likely a durable binding suitable for shop use (e.g., spiral bound, saddle-stitched, or perfect bound).
Paper Type
Paper Quality:
If printed, likely on durable, potentially glossy paper to enhance the clarity and longevity of diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, reed valve induction (typical for WR250 models of this era)
Displacement:
Approximately 239cc (Common for WR250 models, but specific bore/stroke may vary slightly)
Bore X Stroke:
Likely around 67.0 mm x 53.4 mm (Typical for WR250, exact figures require model confirmation)
Compression Ratio:
Typically around 7.6:1 or higher for performance 2-stroke off-road engines.
Performance
Horsepower:
Estimated 30-35 HP at peak RPM (typical for this class of performance 2-stroke).
Torque:
Estimated 20-24 lb-ft at peak RPM.
Fuel System
Carburetor:
Typically a Mikuni VM or TMX series carburetor, likely 34mm or 36mm.
Fuel Type:
Unleaded gasoline with a recommended octane rating of 91 or higher, mixed with a 2-stroke oil at a specified ratio (e.g., 40:1 or 50:1).
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh manual transmission.
Features
Clutch Type:
Wet, multi-plate clutch.
Gear Ratios:
Specific gear ratios are detailed within the parts catalog, allowing for identification of individual gears, shift forks, and related components.
Final Drive:
Chain drive (typically 520 pitch).
📐 Dimensions
Exterior
Overall Length:
Approximately 84.5 inches (2145 mm) (Typical for 250cc off-road).
Overall Width:
Approximately 32.0 inches (815 mm).
Overall Height:
Approximately 48.6 inches (1235 mm).
Weights
Dry Weight:
Approximately 236 lbs (107 kg) (Typical for this class).
Fuel Capacity:
Approximately 2.6 US gallons (9.8 liters) (Typical for off-road models).
Wheelbase:
Approximately 57.7 inches (1465 mm).
Ground Clearance:
Approximately 13.0 inches (330 mm).
🛡️ Safety Features
Ratings
Safety Features:
Designed for off-road use, safety features are basic, focusing on rider control and stopping power appropriate for its intended environment.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Parts catalog details master cylinders, calipers, brake pads, rotors, and brake lines.
Suspension System:
Long-travel suspension for off-road capability and rider control. Includes front forks (e.g., upside-down telescopic) and rear monoshock with linkage.
Passive Features
Lighting:
Headlight, taillight, and potentially brake light. Parts manual covers bulbs, lenses, and housings.
💡 Technology Features
Infotainment
Features:
As a 1995 off-road motorcycle, technological features are minimal, focusing on core mechanical functionality. No advanced infotainment or digital displays are present.
Driver Assistance
Features:
No electronic driver assistance systems. Rider control and mechanical feedback are primary.
Connectivity
Features:
No connectivity features. A purely mechanical machine.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 15-20 hours of riding or as per owner's manual, focusing on gearbox oil.
Air Filter Cleaning:
Frequent cleaning is recommended, especially in dusty conditions (e.g., after every few rides).
Spark Plug Replacement:
Recommended every 20-30 hours of riding, depending on plug type and operating conditions.
Piston Ring Replacement:
Recommended based on engine hours, typically around 40-60 hours for performance 2-strokes.
Fluid Specifications
Gear Oil:
Yamaha recommends specific Yamalube gear oil or equivalent API GL-4, SAE 80 or 10W-30 transmission oil. Capacity typically around 1 liter.
Coolant:
Permanent type antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
2 Stroke Oil:
High-quality 2-stroke oil, specifically formulated for air-cooled or liquid-cooled high-performance engines (e.g., Yamalube 2R or similar).
Known Issues
Two Stroke Wear:
Like most 2-stroke engines, wear on piston, rings, and cylinder is common and requires periodic inspection and replacement. The parts manual is crucial for these components.
Carburetor Clogging:
Can occur due to fuel contamination or debris. Requires regular cleaning and proper jetting.
Suspension Seals:
Fork seals and shock seals can wear over time, leading to leaks. The parts manual identifies these specific seal kits.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long-standing reputation for producing high-performance and reliable motorcycles, particularly in the off-road and competition segments.
Model Evolution
Wr Series:
The WR series evolved from Yamaha's successful YZ motocross bikes, adapted for wider-ratio transmissions, softer suspension, and street-legal features (depending on specific WR models and market regulations) for enduro and trail riding.
Production
Production Era:
The WR250 line has seen various iterations and engine configurations over the years. The 1995 model represents a specific generation of Yamaha's 250cc two-stroke off-road offerings.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Yamaha's WR series typically received positive reviews for performance and durability within the off-road community, though specific awards for the '95 WR250 might be historical performance results in races or magazines.
Ratings
Magazine Reviews:
Contemporary reviews in motorcycle publications would have assessed its performance against competitors, often highlighting its power delivery and suspension tuning.
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