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Yamaha WR250 Replacement Parts Manual 1997

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This manual pertains to the 1997 WR250, an off-road motorcycle renowned for its potent 2-stroke engine and robust off-road capabilities, stemming from an extensive heritage in motorcycle sports. Engineered for...
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Tipo: Motorcycle
Proveedor:
SKU: 130239
Yamaha WR250 Replacement Parts Manual 1997
This manual pertains to the 1997 WR250, an off-road motorcycle renowned for its potent 2-stroke engine and robust off-road capabilities, stemming from an extensive heritage in motorcycle sports. Engineered for demanding terrain, the WR250 offers a compelling blend of performance and durability, making it a favored choice for competition and trail riding enthusiasts. Its design emphasizes rider control and mechanical resilience, reflecting a commitment to quality in the off-road segment. This comprehensive parts catalog serves as an essential resource for owners, mechanics, and technicians. It provides detailed illustrations and OEM part numbers for every component of the 1997 WR250, covering engine, chassis, drivetrain, electrical, and bodywork systems. The manual facilitates accurate part identification, simplifies the ordering process for replacements, and aids in understanding component relationships for disassembly and assembly, ultimately supporting the efficient maintenance and repair of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
WR250
Year:
1997
Type:
Off-road Motorcycle
👋 Introduction
Market Position
Target Audience:
Yamaha WR250 owners, DIY mechanics, restoration enthusiasts, parts suppliers.
Competitive Analysis
Value Proposition:
Provides essential OEM part identification to facilitate cost-effective repairs and maintenance, bypassing expensive dealer-only information access.
Key Features
Core Benefit 1:
Illustrated exploded parts diagrams for clear visualization of component layout.
Core Benefit 2:
Complete listing of OEM part numbers for accurate sourcing.
Core Benefit 3:
User-friendly language making it accessible to a wide range of technical abilities.
Core Benefit 4:
Instant digital download eliminates shipping costs and wait times.
📋 Manual Details
Coverage Areas
Coverage Type:
Parts Catalog
Applicable Models:
1997 Yamaha WR250
Page Count
Estimated Page Count:
N/A (Downloadable PDF, page count can vary based on print settings, but typically hundreds of pages for a comprehensive parts catalog)
Manual Type
Manual Type:
OEM Replacement Parts Manual / Parts Catalog
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All PC & MAC Computers
Download Availability:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder, Piston, Crankshaft, Valves, Carburetor, Ignition System, Exhaust System
Chassis Components:
Frame, Subframe, Swingarm, Linkage, Forks, Rear Shock Absorber
Drivetrain Components:
Transmission, Clutch, Drive Chain, Sprockets
Wheel Components:
Rims, Hubs, Spokes, Tires, Brake Discs, Calipers
Electrical Components:
Wiring Harness, Lights, Battery, CDI Unit, Stator, Rectifier/Regulator
Bodywork Components:
Fuel Tank, Seat, Fenders, Number Plates, Handlebars, Controls
Suspension Components:
Front fork internals (springs, damping rods, seals), rear shock absorber components (spring, damping adjustments, seals), linkages.
Fuel Delivery:
Carburetor assembly parts, fuel petcock components, fuel lines.
Procedures Included
Disassembly Guidance:
Illustrations assist in understanding component relationships for disassembly.
Assembly Guidance:
Exploded diagrams are crucial for correct assembly of components.
Part Identification:
Explicit listing of all OEM part numbers for identification.
Part Ordering:
Provides part numbers necessary for ordering replacement parts from dealers or aftermarket suppliers.
Technical Depth
Depth Of Coverage:
Comprehensive parts listing with detailed exploded diagrams, ideal for component-level replacement and identification.
Diagnostic Utility:
While not a diagnostic manual, it helps in identifying missing or damaged parts which can be a symptom of issues.
Exhaust System
Exhaust Parts:
Exhaust pipe, muffler, exhaust gaskets, mounting hardware.
Cooling System
Radiator Parts:
Radiator assembly, hoses, clamps, radiator cap, fan components (if applicable).
Control Systems
Throttle Control:
Throttle grip, throttle cable, throttle position sensor (if applicable).
Clutch Control:
Clutch lever, clutch cable, clutch perch components.
Brake Controls:
Brake levers, master cylinders, brake pedal, brake light switch.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, printable quality.
Searchability:
Likely text-searchable PDF for quick part number lookup.
Print Quality
Printability:
Designed to be printed page-by-page or in sections as needed.
Binding Type
Binding Type:
N/A (Digital download - Print as needed)
Paper Type
Paper Type:
N/A (Digital download - User's choice)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, reed valve, YPVS (Yamaha Power Valve System)
Displacement:
239cc (Approximate, may vary slightly based on specific WR250 model variants within 1997)
Bore X Stroke:
67.0 mm x 66.0 mm (Typical for this era WR250)
Compression Ratio:
Approx. 8.8:1 (May vary)
Performance
Horsepower:
Approx. 45-50 HP (Estimated, official figures often not published for competition models)
Torque:
Approx. 28-30 lb-ft (Estimated)
Fuel System
Carburetor Type:
Mikuni VM38 (Commonly used)
Fuel Type:
Unleaded gasoline (Minimum 91 octane recommended, mixed with 2-stroke oil)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-disc
Features
Gear Ratios:
Specific ratios are detailed within the manual, critical for repair and part replacement.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
N/A (Specific dimensions vary by model configuration and are not typically the focus of a parts manual, but frame and body panel part numbers are listed)
Width:
N/A
Height:
N/A
Weights
Dry Weight:
Approx. 112 kg (247 lbs) (Typical for WR250 models of this era)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Off-road motorcycles are generally not subjected to the same crash safety ratings as street vehicles).
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Manual lists all associated components (calipers, master cylinders, lines, pads, discs).
Passive Features
Frame Construction:
Steel perimeter frame providing structural integrity. Parts manual details frame sections and mounting points.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a competition/off-road motorcycle, not equipped with infotainment systems.)
Driver Assistance
Electronic Aids:
N/A (No electronic rider aids such as ABS or traction control on this model.)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
N/A (2-stroke engines utilize mixed fuel; gearbox oil change intervals would be specified in a service manual, but this parts manual lists gearbox components.)
Spark Plug Replacement:
N/A (Spark plug part numbers are listed, but intervals are in the service manual.)
Fluid Specifications
Engine Oil Type:
2-stroke premix oil (Specific brands and ratios would be in the owner's/service manual, but parts for the oil injection system if applicable would be listed).
Gearbox Oil Type:
Yamalube Gear Oil or equivalent SAE 10W-30 API SG (Typical specification, consult service manual for precise details. This manual provides part numbers for gearbox components.)
Coolant Type:
Permanent type antifreeze coolant (Ethylene glycol based) - Consult service manual for specific mix ratio and part numbers for cooling system components.
Known Issues
Common Wear Items:
Piston rings, clutch plates, wheel bearings, fork seals, chain and sprockets. Parts are cataloged for easy replacement.
Ypvs System:
The Yamaha Power Valve System (YPVS) can accumulate carbon and require cleaning or replacement of its control cable and servo motor components, all of which are listed.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long and successful history in motorcycle racing and production, particularly in the off-road segment with its YZ and WR lines.
Model Evolution
Wr250 Lineage:
The WR250 is Yamaha's dedicated off-road competition/trail bike, evolving from the YZ platform. The 1997 model represents a specific iteration of this successful lineage, known for its robust 2-stroke power and handling.
Production
Manufacturing Origin:
Japan (Typical for Yamaha motorcycles of this era)
🏆 Awards & Recognition
Recognitions
Performance Legacy:
The WR250 line has historically been recognized for its competitive performance in enduro and off-road racing, a testament to Yamaha's engineering. Specific awards for the 1997 model are difficult to pinpoint without dedicated historical reviews but it competed in a highly respected class.
Ratings
Reliability:
Yamaha motorcycles of this era are generally regarded as having good reliability with proper maintenance. This parts manual facilitates that maintenance.
Certifications
Oem Standards:
This manual adheres to OEM (Original Equipment Manufacturer) standards for parts identification and cataloging.
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