Yamaha XJ700 1985 1986 Workshop Repair Service Manual

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This workshop repair service manual covers the motorcycle, produced for the 1985 and 1986 model years. As part of an innovative series, the XJ700 Maxim represents a blend of performance...

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Tipo: Motorcycle

Proveedor:

SKU: 70701

Etiquetas: 1985 1986 Marine Motorcycle Sterndrive XJ700 Yamaha

Variantes de producto

Descripción

This workshop repair service manual covers the motorcycle, produced for the 1985 and 1986 model years. As part of an innovative series, the XJ700 Maxim represents a blend of performance and distinctive styling, featuring a DOHC inline four-cylinder engine displacing 696 cc. Known for its engineering quality and reliability, this model offered a comfortable riding experience with its cruiser-inspired design, including a teardrop fuel tank and swept-back handlebars. The 1985 and 1986 XJ700 Maxim is a testament to a heritage in producing capable and enjoyable motorcycles. This comprehensive manual provides detailed information essential for the maintenance, troubleshooting, and repair of your XJ700 Maxim. It covers a wide array of systems, including engine service, fuel, ignition, lubrication, exhaust, electrical, bodywork, and transmission. Within its 222 pages, you will find step-by-step procedures for routine maintenance, diagnostic troubleshooting, component repair, and even engine and transmission overhauls. The manual emphasizes special product aspects and includes manufacturer instructions, highlighting critical safety information through WARNING, CAUTION, and NOTE sections to ensure proper and safe operation.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XJ700

Model Variant:

Maxim

Years Covered:

1985, 1986

Generation

Generation:

First Generation (XJ Series)

👋 Introduction

Market Position

Target Audience:

Mechanical technicians familiar with BRP products, owners performing DIY maintenance

Value Proposition:

Enables informed ownership and professional-quality repairs, potential cost savings on labor

Competitive Analysis

Competitor Manuals:

Aims to provide information equivalent to authorized dealer service departments

Key Features

Manual Purpose:

To build and maintain a reputation of quality service through accurate repair procedures

Accuracy Statement:

Endeavored to ensure accuracy, considered a complete service manual

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Repair Service Manual

Page Count:

Language:

English

Format:

Delivery Method:

Electronic Delivery via Email

📖 Manual Coverage

Systems Covered

Engine Service:

Complete overhaul, disassembly, assembly, tuning

Fuel System:

Carburetor service, fuel pump, fuel lines

Ignition System:

Ignition timing, spark plugs, coils, electronic ignition components

Lubrication System:

Oil pump, oil filter, oil passages, lubrication specifications

Exhaust System:

Exhaust manifold, mufflers, pipes, gaskets

Electrical System:

Wiring diagrams, charging system, starting system, lighting, instrumentation

Bodywork:

Body panel removal/installation, trim, aesthetics

Transmission:

Internal disassembly and reassembly, clutch service

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication, chain adjustment (if applicable)

Diagnostic Procedures:

Troubleshooting guides for common issues

Repair Procedures:

Step-by-step instructions for component repair and replacement

Overhaul Procedures:

Detailed instructions for engine and transmission rebuilds

Tune Ups:

Specific tune-up procedures for optimal performance

Special Tool Identification:

Identification and usage of Yamaha-specific special tools

Technical Depth

Depth Of Coverage:

Comprehensive, suitable for professional technicians and knowledgeable enthusiasts

Documentation Style:

Emphasizes special product aspects, includes manufacturer instructions for proprietary components

Safety Emphasis:

Highlights WARNING, CAUTION, and NOTE sections for safety and proper procedure

📊 Manual Specifications

File Specifications

File Format:

Printable:

Searchable Text:

Implied for PDF format, enhances usability

Print Quality

Print Quality:

High-resolution, suitable for printing

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

DOHC Inline Four-Cylinder

Displacement:

696 cc (42.5 cu in)

Bore X Stroke:

64.0 mm x 53.5 mm (2.52 in x 2.11 in)

Compression Ratio:

9.7:1

Performance

Horsepower Approx:

70-75 HP (at crank)

Torque Approx:

43-46 lb-ft (at crank)

Fuel System

Carburetion:

Four Mikuni constant velocity carburetors (VM Series)

Fuel Capacity:

Approx. 16.0 L (4.2 US gal)

Lubrication System

Oil Capacity:

Approx. 3.2 L (3.4 US qt) with filter change

Recommended Oil:

Yamalube 4 (or equivalent) 20W-40 or 10W-40 API SG

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Optional Transmission:

Features

Clutch Type:

Wet, multi-plate

Final Drive:

Shaft drive

📐 Dimensions

Exterior

Length:

Approx. 2245 mm (88.4 in)

Width:

Approx. 780 mm (30.7 in)

Height:

Approx. 1155 mm (45.5 in)

Weights

Dry Weight:

Approx. 220 kg (485 lbs)

Wet Weight:

Approx. 237 kg (522 lbs)

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable for this era of motorcycle in modern terms

Active Features

Braking System:

Dual front disc brakes, single rear disc brake

Suspension Front:

Telescopic fork, hydraulic damping

Suspension Rear:

Swingarm, dual shock absorbers with adjustable preload

Passive Features

Lighting:

Halogen headlamp, taillight, turn signals

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation: speedometer, tachometer, odometer, trip meter, warning lights.

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-4,000 miles or 6 months

Valve Adjustment Interval:

Every 6,000-8,000 miles

Spark Plug Replacement:

Every 10,000-12,000 miles

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4

Coolant:

Motorcycle-specific antifreeze (ethylene glycol base) with a 50/50 mix with distilled water

Known Issues

Carburetor Sync:

Carburetors can drift out of sync, requiring periodic synchronization for smooth running.

Charging System:

Stator and regulator/rectifier can be points of failure over time, affecting battery charging.

Fuel Line Aging:

Rubber fuel lines can degrade and become brittle, requiring replacement.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycles:

Yamaha Motor Company, established in 1955, known for its performance and reliability across various powersports categories.

Model Evolution

Xj700 Maxim:

Part of Yamaha's XJ series, introduced in the early 1980s as a line of technologically advanced and performance-oriented motorcycles. The Maxim line offered a more cruiser-inspired styling with its teardrop fuel tank and swept-back handlebars.

Production

Production Years:

The XJ700 was produced for a limited period in the mid-1980s, with variations like the XJ700S (Sabre) also available.

🏆 Awards & Recognition

Recognitions

Awards Certifications:

No specific awards or certifications are commonly associated with this model in marketing materials.