Yamaha XV250 1988-2008 Workshop Service Repair Manual

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Welcome to the comprehensive workshop service repair manual for the XV250, also known as the Virago 250 or V-Star 250. This manual covers the first generation of this iconic motorcycle,...

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Tipo: Motorcycle

Proveedor:

SKU: 66188

Etiquetas: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Misc Motorcycle Motorcycles XV250 Yamaha

Variantes de producto

Descripción

Welcome to the comprehensive workshop service repair manual for the XV250, also known as the Virago 250 or V-Star 250. This manual covers the first generation of this iconic motorcycle, produced from 1988 through 2008. Renowned for its classic cruiser styling, accessible performance, and the engineering quality synonymous with the brand, the XV250 has been a favored choice for riders seeking a reliable and enjoyable riding experience. Its V-twin engine, comfortable riding position, and user-friendly operation have cemented its status as a dependable motorcycle for both new enthusiasts and seasoned riders. This manual provides extensive guidance for maintaining and repairing your XV250. It details all aspects of the vehicle, including complete engine overhauls, transmission servicing, chassis and suspension adjustments, brake system maintenance, and electrical system diagnostics. You will find step-by-step repair instructions, clear troubleshooting charts for common issues, precise technical specifications, and essential safety guidelines. This resource is designed to empower DIY enthusiasts, independent repair shops, and technicians by offering factory-level detail to ensure your XV250 remains in optimal condition.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV250

Nickname:

Virago 250 / V-Star 250

Codes

Model Code Range:

XV250

Generation

Generation Covered:

First Generation (1988-2008)

👋 Introduction

Market Position

Target Audience:

DIY motorcycle enthusiasts, independent repair shops, Yamaha XV250 owners seeking detailed maintenance and repair guidance.

Competitive Analysis

Value Proposition:

Provides the essential technical information required to maintain and repair the Yamaha XV250, empowering owners to perform tasks typically requiring specialized dealerships, saving time and money.

Key Features

Manual Feature 1:

Factory-level detail for all mechanical and electrical systems.

Manual Feature 2:

Clear, step-by-step instructions with accompanying diagrams and illustrations.

Manual Feature 3:

Comprehensive troubleshooting sections for rapid problem diagnosis.

Manual Feature 4:

Precise torque specifications, fluid capacities, and service intervals.

📋 Manual Details

Coverage Areas

Vehicle Years Covered:

1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008

Page Count

Estimated Page Count:

300-400

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, disassembly, assembly, lubrication, cooling system, ignition system, fuel system (carburetor specifics), emissions control.

Transmission:

Clutch, gearbox, final drive, lubrication, troubleshooting.

Chassis Suspension Steering:

Front fork, rear shock absorbers, swingarm, steering head bearings, wheel alignment, wheel bearings.

Brakes:

Front and rear brake systems (drum/disc depending on year/market), hydraulic components, bleeding procedures, pad replacement.

Electrical System:

Wiring diagrams, lighting, ignition, charging system (stator, regulator/rectifier), starter motor, battery, fuses, troubleshooting electrical faults.

Fuel System:

Carburetor (Mikuni VM series) servicing, jetting, float adjustment, fuel lines, fuel pump.

Bodywork And Frame:

Frame inspection, body panel removal/installation, seat, fuel tank, fenders, exhaust system.

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, spark plug checks, chain adjustment), pre-ride inspections, winter storage, battery care.

Troubleshooting:

Diagnostic charts for common issues, symptom-based problem solving for engine, electrical, and chassis problems.

Repair:

Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation.

Adjustments:

Valve clearance adjustment, carburetor synchronization, idle speed adjustment, clutch cable adjustment, brake lever adjustment.

Diagnostics:

Explains how to diagnose common problems using visual inspection, listening, and basic testing methods.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (text-based PDF)

Printable:

Print Quality

Quality Description:

High-resolution digital scans of original factory manual content, ensuring clarity of text and diagrams.

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, Air-cooled, V-twin

Displacement:

248 cc (15.1 cu. in.)

Bore X Stroke:

49.0 x 66.0 mm (1.93 x 2.60 in)

Compression Ratio:

9.5:1

Performance

Horsepower:

Approx. 18-21 HP @ 7,500 RPM (depending on market and specific year)

Torque:

Approx. 19.5-20.5 Nm @ 6,000 RPM (depending on market and specific year)

Fuel System

Carburetor:

Dual Mikuni VM20SS (or similar VM series)

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

9.2 L (2.4 US gal)

Ignition System

Ignition:

CDI (Capacitor Discharge Ignition)

Lubrication System

Oil Type:

Yamaha Motorcycle Oil 10W-40 (or API SG, SAE 10W-40)

Oil Capacity With Filter Change:

1.4 L (1.5 US qt)

Oil Filter Part Number:

4X7-13440-90-00 (or equivalent)

Cooling System

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multiple disc

Final Drive:

Chain Drive

Features

Gear Ratios:

Specific ratios detailed in manual for each gear.

Transmission Oil Type:

Yamaha Motorcycle Gear Oil 80W-90 (or API GL-4)

Transmission Oil Capacity:

0.50 L (0.53 US qt)

📐 Dimensions

Exterior

Length:

Approx. 2,185 mm (86.0 in)

Width:

Approx. 790 mm (31.1 in)

Height:

Approx. 1,055 mm (41.5 in)

Wheelbase:

Approx. 1,490 mm (58.7 in)

Weights

Dry Weight:

Approx. 144 kg (317.5 lbs)

Wet Weight:

Approx. 157 kg (346.1 lbs)

Maximum Load Capacity:

Typically around 180 kg (396 lbs) including rider and luggage.

🛡️ Safety Features

Ratings

Safety Standards:

Meets or exceeds all relevant national and international motorcycle safety standards for its production era.

Active Features

Braking System:

Front: Disc brake; Rear: Drum brake (some later models may have rear disc). Detailed inspection and maintenance procedures covered.

Tires:

Front: 3.00-18-4PR; Rear: 120/90-16-63P (typical sizes, refer to manual for precise specs).

Passive Features

Lighting System:

Headlight, taillight, brake light, turn signals. Bulb types and replacement procedures covered.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable (classic cruiser design with minimal electronic features).

Driver Assistance

Driver Assistance Features:

Not applicable. Focus is on mechanical reliability and rider control.

Connectivity

Connectivity Features:

Not applicable.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 4,000 km (2,500 miles) or 6 months, whichever comes first.

Oil Filter Replacement Interval:

Every 8,000 km (5,000 miles) or 12 months.

Valve Clearance Check Interval:

Every 8,000 km (5,000 miles) or 12 months.

Spark Plug Replacement Interval:

Every 16,000 km (10,000 miles) or as needed based on inspection.

Air Filter Cleaning Interval:

Every 4,000 km (2,500 miles) or more frequently in dusty conditions.

Drive Chain Lubrication Inspection:

Every 1,000 km (600 miles) or after riding in rain.

Fluid Specifications

Coolant Type:

Not applicable (air-cooled engine).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Clutch plates, brake pads/shoes, fork seals, wheel bearings, and carburetor jets/needles due to age and usage.

Carburetor Issues:

Clogged jets, float bowl contamination, and idle stability issues are common if not properly maintained or cleaned regularly.

Electrical Issues:

Corroded connectors, faulty regulator/rectifier, and aging wiring harness can lead to charging or ignition problems.

Chassis Issues:

Steering head bearing wear and fork seal leaks are typical maintenance points.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycles:

Yamaha Motor Company, founded in 1955, has a long-standing reputation for producing high-quality, reliable, and performance-oriented motorcycles across various segments.

Model Evolution

Xv250 Development:

The XV250 Virago was introduced in 1988 as a smaller displacement cruiser, offering a classic styling and accessible performance. It was later rebranded as the V-Star 250 in many markets, maintaining its core design and mechanicals for a long production run.

Production

Production Period:

1988-2008 (as covered by this manual); continued production with minor updates beyond 2008 in some regions.

Manufacturing Locations:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Model Recognition:

While not typically receiving specific 'awards' in the modern sense, the XV250/V-Star 250 is recognized for its longevity, reliability, and status as a quintessential entry-level cruiser, making it a popular choice for new riders and those seeking a stylish, easy-to-manage motorcycle.