Yamaha YFM RAPTOR 700 RV Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YFM Raptor 700 RV Vehicle Type: ATV (All-Terrain Vehicle) Codes Model Code General: YFM700RV 👋 Introduction Market Position Segment: High-performance sport ATV. Target...

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Tipo: Atv

Proveedor:

SKU: 39041

Etiquetas: ATV Powersports Raptor Models Yamaha YFM RAPTOR 700 RV

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM Raptor 700 RV

Vehicle Type:

ATV (All-Terrain Vehicle)

Codes

Model Code General:

YFM700RV

👋 Introduction

Market Position

Segment:

High-performance sport ATV.

Target Audience:

Enthusiasts and owners seeking to maintain and repair their Yamaha Raptor 700 RV.

Competitive Analysis

Key Competitors:

Honda TRX450R, Suzuki LT-R450, Polaris Outlaw 525.

Key Features

Engine Type:

Powerful liquid-cooled, DOHC, 4-valve, 4-stroke engine.

Transmission:

Wide-ratio 5-speed transmission with reverse.

Suspension Type:

Long-travel, independent front suspension and rear swingarm with adjustable shocks.

Ergonomics:

Designed for rider comfort and control during aggressive riding.

📋 Manual Details

Coverage Areas

Diagnostic Coverage:

Comprehensive diagnostic procedures for all major systems.

Repair Coverage:

Detailed step-by-step repair instructions for component overhauls and replacements.

Maintenance Coverage:

Scheduled maintenance tasks, fluid checks, lubrication, and adjustments.

Rebuild Coverage:

Complete procedures for engine, transmission, and suspension rebuilding.

Restoration Coverage:

Guidance on refurbishing and restoring various vehicle components.

Page Count

Estimated Pages:

Approximately 400-600 pages (typical for comprehensive service manuals).

Manual Type

Type:

Digital Workshop Repair Manual / Service Manual

Language

Language:

English (Primary)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Cylinder head, valves, pistons, crankshaft, connecting rods, lubrication system, cooling system.

Engine Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulator.

Ignition System:

ECU (Engine Control Unit), ignition coils, spark plugs, wiring.

Transmission Drivetrain:

5-speed manual transmission, clutch system, final drive, axle shafts, differential.

Brakes:

Hydraulic brake system, front and rear calipers, brake discs, master cylinders, brake lines, parking brake.

Suspension:

Front independent suspension (double A-arm), rear swingarm, shocks, springs, adjustments.

Steering:

Steering column, tie rods, steering knuckles, EPS (Electric Power Steering) system (if applicable).

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter motor, lighting, wiring harnesses, fuses, relays.

Frame Chassis:

Frame construction, sub-frame, welds, inspection, and repair.

Body Panels:

Fenders, fairings, seat, handlebars, rack assembly removal and installation.

Cooling System:

Radiator, coolant, fan, hoses, thermostat.

Exhaust System:

Exhaust manifold, muffler, heat shields.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, chain adjustment, spark plug replacement.

Troubleshooting Diagnostics:

Diagnostic flowcharts, error code interpretation, common problems and solutions.

Engine Overhaul:

Engine disassembly, inspection, cleaning, component replacement, reassembly, torque specifications.

Transmission Repair:

Gearbox disassembly, inspection of gears, shift forks, bearings, and seals.

Suspension Tuning:

Shock absorber adjustments (preload, rebound, compression), fork oil changes.

Brake System Service:

Brake fluid bleeding, pad replacement, caliper overhaul, disc inspection.

Electrical Troubleshooting:

Wiring diagram interpretation, circuit testing, charging system diagnosis.

Fuel System Cleaning:

Throttle body cleaning, fuel injector cleaning procedures.

Wheel Tire Service:

Tire pressure, rim inspection, bearing maintenance.

Technical Depth

Depth:

Expert Level - Covers all aspects from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Detail:

In-depth diagnostic flowcharts, component testing procedures, and troubleshooting trees.

Specifications Detail:

Includes precise torque specifications, clearances, fluid capacities, and electrical resistance values.

Diagrams Illustrations:

Richly illustrated with exploded diagrams, wiring schematics, and step-by-step photo sequences.

📊 Manual Specifications

File Format

Format Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable PDF for easy navigation of terms and specifications.

Print Quality

Quality:

High-resolution digital files suitable for clear printing of all diagrams and text.

Binding Type

Digital Format Implication:

No physical binding; digital download.

Paper Type

Digital Format Implication:

Not applicable (digital format).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, DOHC, 4-stroke, 4-valve, Single-cylinder

Displacement:

686cc (686 cm³)

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1 (Typical)

Performance

Horsepower Approximate:

Approximately 50-55 HP (at crankshaft, may vary by region/model year).

Torque Approximate:

Approximately 45-50 lb-ft (at crankshaft, may vary by region/model year).

Fuel System

Fuel Induction:

Electronic Fuel Injection (EFI) with Mikuni throttle body.

Fuel Type:

Unleaded gasoline, 87 octane minimum.

Lubrication

Oil Type:

Yamalube 4W SAE 10W-40 API SG or SJ.

Oil Capacity:

Approx. 2.0 L (2.1 US qt) with oil filter change.

Cooling System

Type:

Liquid-cooled, with radiator and electric fan.

Coolant Type:

Permanent Antifreeze (50% ethylene glycol) with distilled water.

🔧 Transmission

Standard

Type:

Constant-mesh, 5-speed manual with wet, multi-plate clutch.

Optional

Reverse Gear:

Standard

Features

Final Drive:

O-ring sealed chain drive.

Transmission Oil Type:

Yamalube Gear Oil SAE 80 API GL-4.

Transmission Oil Capacity:

Approx. 0.6 L (0.63 US qt).

📐 Dimensions

Exterior

Length:

Approx. 1830 mm (72.0 in)

Width:

Approx. 1270 mm (50.0 in)

Height:

Approx. 1045 mm (41.1 in)

Wheelbase:

Approx. 1280 mm (50.4 in)

Ground Clearance:

Approx. 250 mm (9.8 in)

Weights

Dry Weight:

Approx. 190 kg (419 lbs) (May vary by specific RV model designation)

Fuel Tank Capacity:

Approx. 10.0 L (2.6 US gal) (including reserve)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Designed to meet relevant ATV safety standards, though formal crash ratings are not applicable like passenger vehicles.

Active Features

Braking System:

Powerful hydraulic disc brakes front and rear for excellent stopping power.

Suspension Stability:

Long-travel, independent front suspension contributes to stability and control over varied terrain.

Passive Features

Ergonomic Design:

Handlebar design and rider positioning optimized for control and reduced fatigue.

Guarding:

Engine guards, frame guards, and footwell protection to enhance rider safety and component durability.

💡 Technology Features

Infotainment

Display Type:

Digital LCD meter displaying speed, RPM, odometer, trip meter, fuel level, clock, and warning lights.

Driver Assistance

Electric Power Steering (EPS) is an optional feature on certain Raptor 700 RV models, reducing steering effort and kickback.

Connectivity

Connectivity Features:

No advanced connectivity features like Bluetooth or smartphone integration as it is a performance ATV.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km (620 miles) or 6 months, whichever comes first.

Oil Filter Replacement:

Every 1000 km (620 miles) or 6 months.

Air Filter Cleaning:

Every 1000 km (620 miles) or if operating in dusty conditions.

Spark Plug Replacement:

Every 5000 km (3100 miles) or as needed.

Chain Adjustment Lubrication:

Every 500 km (310 miles) or as needed, depending on riding conditions.

Brake Fluid Flush:

Every 2 years or as per manual recommendations.

Fluid Specifications

Engine Oil Specification:

Yamalube 4W SAE 10W-40 API SG or SJ.

Transmission Oil Specification:

Yamalube Gear Oil SAE 80 API GL-4.

Coolant Specification:

50% Ethylene Glycol based coolant with distilled water.

Known Issues

Common Wear Items:

Clutch plates, brake pads, wheel bearings, and tires are typical wear items subject to regular inspection and replacement.

Electrical Connections:

Corrosion in electrical connectors, especially in wet or muddy conditions, can sometimes lead to intermittent electrical issues.

Efi System Maintenance:

Regular cleaning of the throttle body and checking fuel injectors can prevent performance degradation.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Yamaha Motor Corporation, Japan.

Atv Legacy:

Yamaha has a long-standing reputation for producing high-quality and performance-oriented ATVs.

Model Evolution

Raptor Lineage:

The Raptor 700 builds upon the success of earlier Raptor models, incorporating modern technology and a larger displacement engine.

Introduction Year 700:

The YFM700R platform was introduced around 2006.

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Atv Awards:

While not specific awards, the Raptor 700 platform has consistently been recognized by ATV media and riders for its performance, handling, and reliability.