Target Audience:
Yamaha YFM200 owners, independent repair shops, and professional ATV technicians.
Value Proposition:
Provides dealership-level repair information at a fraction of the cost, empowering users to perform their own maintenance and repairs.
Completeness:
A complete service manual containing all necessary instructions for repair, overhaul, and maintenance.
Diagnostic Capabilities:
Offers diagnostic and repair procedures to guide technicians through troubleshooting issues.
Proprietary Component Integration:
Includes instructions for proprietary components from manufacturers, ensuring a holistic approach to repairs.
Technical Accuracy:
Endeavors to ensure accuracy of all information presented, based on original Yamaha specifications.
Manual Scope:
Comprehensive repair, overhaul, maintenance, and troubleshooting for Yamaha YFM200 models 1983-1986.
Manual Type:
Workshop Repair Service Manual
Delivery Method:
Electronic Delivery via Email
Engine:
Detailed repair and overhaul procedures for the entire engine assembly.
Transmission:
Complete disassembly, assembly, and repair for the transmission system.
Fuel System:
Carburetor service, fuel tank, fuel lines, and fuel pump (if applicable).
Ignition System:
Ignition timing, spark plugs, CDI unit, and related components.
Lubrication System:
Oil pump, oil passages, and lubrication maintenance procedures.
Exhaust System:
Muffler, exhaust pipes, and related hardware.
Electrical System:
Wiring diagrams, lighting, battery, charging system, and starter.
Bodywork:
Fenders, seat, handlebars, frame components, and cosmetic repairs.
Suspension System:
Front and rear suspension components, shocks, and linkages.
Braking System:
Brake levers, cables, drums, and related adjustments.
Cooling System:
Air-cooled engine specifics and heat management.
Tune Ups:
Detailed procedures for engine tune-ups and performance adjustments.
Maintenance:
Routine maintenance tasks, including oil changes, filter replacements, and lubrication.
Removal And Installation:
Step-by-step guides for removing and installing all major components.
Assembly And Disassembly:
Comprehensive instructions for taking apart and putting back together various assemblies.
Troubleshooting:
Diagnostic procedures for identifying and resolving common problems.
Depth Of Coverage:
Covers everything from basic maintenance to complete engine and transmission rebuilds, assuming general technician knowledge.
Engine Type:
Air-cooled, 4-stroke, SOHC
Displacement:
196 cc (Cubic Centimeters)
Bore X Stroke:
Approx. 66.0 mm x 57.0 mm (Specific values may vary slightly by year, detailed in manual)
Compression Ratio:
Approx. 9.2:1 (Specific values may vary slightly by year, detailed in manual)
Horsepower:
Estimated 15-17 HP (Actual figures may vary based on tuning and year, detailed in manual)
Torque:
Not explicitly stated in product info, but detailed within the manual.
Carburetor Type:
Mikuni VM Series (e.g., VM26SS or similar, specific models detailed in manual)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approx. 2.6 gallons (10 Liters) (Specific values may vary slightly by year, detailed in manual)
Overall Length:
Approx. 75.8 inches (1925 mm) (Specific values may vary slightly by year, detailed in manual)
Overall Width:
Approx. 39.6 inches (1005 mm) (Specific values may vary slightly by year, detailed in manual)
Overall Height:
Approx. 42.7 inches (1085 mm) (Specific values may vary slightly by year, detailed in manual)
Dry Weight:
Approx. 384 lbs (174 kg) (Specific values may vary slightly by year, detailed in manual)
Ground Clearance:
Approx. 6.7 inches (170 mm) (Specific values may vary slightly by year, detailed in manual)
Front Tire Size:
AT23x7-10 (Specifics in manual)
Rear Tire Size:
AT22x10-9 (Specifics in manual)
Wheel Type:
Steel wheels with lug nuts
Engine Oil Change Interval:
Typically every 1000 km or 6 months (Specifics detailed in manual, may vary based on usage).
Air Filter Cleaning Interval:
Regular inspection and cleaning, replacement as needed (Specifics detailed in manual).
Spark Plug Replacement Interval:
Recommended replacement at 3000 km or annually (Specifics detailed in manual).
Engine Oil Type:
Yamaha recommends SAE 10W-30 API SE or SF classification API Service SB, SC, SE, SF or SG (Specifics detailed in manual).
Engine Oil Capacity:
Approx. 1.6 Liters (1.7 US qt) with filter change (Specifics detailed in manual).
Transmission Fluid Type:
API GL-4 SAE 80W hypoid gear oil (Specifics detailed in manual).
Transmission Oil Capacity:
Approx. 0.65 Liters (0.69 US qt) (Specifics detailed in manual).
Common Wear Items:
Carburetor jets clogging, exhaust system corrosion, starter motor wear, brake cable adjustment.
Carburetor Troubleshooting:
Manual provides detailed procedures for cleaning, adjusting, and rebuilding the carburetor for optimal performance.
Torque Specifications:
Crucial torque specifications for critical fasteners (engine, wheels, suspension) are provided to ensure correct assembly and prevent damage.
Manufacturer:
Yamaha Motor Corporation, known for its long history in motorcycles, marine engines, and musical instruments.
Model Introduction:
The YFM200 Moto-4 was part of Yamaha's early efforts in the ATV market, focusing on utility and recreational riding.
Production Period:
1983-1986