Market Segment:
Entry-level to mid-range recreational and utility ATVs.
Competitors:
Competed with similar displacement ATVs from brands like Honda (e.g., TRX250), Suzuki (e.g., QuadSport LT250), Kawasaki (e.g., Bayou 220).
Engine Type:
Air-cooled, four-stroke engines, known for reliability and ease of maintenance.
Drive System:
Shaft-driven 2WD (Rear-wheel drive).
Transmission Type:
Automatic transmission (likely torque converter) with reverse.
Starting System:
Electric Start with Recoil Backup (typical).
Engine:
Engine systems, disassembly, assembly, inspection, and repair.
Fuel System:
Fuel system components, carburetor adjustment, fuel pump, fuel lines.
Ignition System:
Ignition control, spark plugs, ignition coil, CDI unit.
Lubrication And Maintenance:
Scheduled maintenance, lubrication points, oil changes, filter replacements.
Cooling System:
Cooling system components, radiator, fan, coolant.
Transmission:
Transmission and transfer case operation, maintenance, and repair.
Driveline:
Differential and driveline components, driveshafts, CV joints.
Suspension:
Front and rear suspension systems, shock absorbers, control arms.
Brakes:
Brake system components, hydraulic lines, calipers, master cylinder, brake pads.
Steering:
Steering system components, steering column, tie rods, wheel alignment.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter, fuses.
Body And Frame:
Frame construction, body panels, fenders, bumpers.
Exhaust System:
Exhaust pipes, muffler, heat shields.
Wheels And Tires:
Tire specifications, wheel mounting, balancing.
Clutch:
Clutch operation and maintenance.
Emissions Control:
Emissions control systems (if applicable).
Instrument Cluster:
Instrument panel components, gauges, indicators.
Troubleshooting:
Diagnostic charts and procedures for common problems.
Repair:
Step-by-step repair instructions for all major vehicle systems.
Disassembly And Assembly:
Complete disassembly and reassembly procedures for all major components.
Adjustments:
Adjustments for carburetor, brakes, clutch, and other systems.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values.
Wiring Diagrams:
Detailed wiring diagrams for troubleshooting electrical issues.
Technical Bulletins:
May include references to technical service bulletins (TSBs) if available.
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls.
Engine Displacement Yfm200:
Approximately 196cc
Engine Displacement Yfm225:
Approximately 223cc
Engine Configuration:
Single-cylinder, SOHC, air-cooled.
Estimated Horsepower Yfm200:
Approx. 15-17 HP
Estimated Horsepower Yfm225:
Approx. 17-19 HP
Fuel Delivery:
Carburetor (specific model depends on year and region, typically Mikuni).
Fuel Type:
Unleaded Gasoline
Recommended Oil Viscosity:
Yamalube 4 (10W-40) or equivalent SAE 10W-40 API SG or higher.
Oil Capacity:
Approx. 1.5 - 1.8 Liters (check specific model in manual).
Oil Change Interval:
Every 1,000 km or 6 months (typical recommendation, refer to manual for exact intervals).
Air Filter Cleaning:
Regular cleaning or replacement based on operating conditions.
Spark Plug Replacement:
Recommended replacement every 3,000-5,000 km or as needed.
Coolant Type:
Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Carburetor Cleaning:
Carburetors can become clogged with debris or varnish over time, requiring cleaning and adjustment.
Starter Solenoid:
Starter solenoids can fail, preventing the engine from cranking.
Electrical Connections:
Corroded or loose electrical connections can lead to intermittent issues.
Suspension Wear:
Wear in ball joints, tie rod ends, and bushings can affect steering and suspension performance.