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ATV Yamaha YFM200 YFM225 Moto-4 200 225 Service Manual

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The Yamaha YFM200 and YFM225 Moto-4 are versatile All-Terrain Vehicles (ATVs) designed for recreational and utility purposes. Produced primarily in the late 1980s and early 1990s, these models are characterized...
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Tipo: Atv
Proveedor:
SKU: 61584
ATV Yamaha YFM200 YFM225 Moto-4 200 225 Service ManualATV Yamaha YFM200 YFM225 Moto-4 200 225 Service ManualATV Yamaha YFM200 YFM225 Moto-4 200 225 Service ManualATV Yamaha YFM200 YFM225 Moto-4 200 225 Service Manual
The Yamaha YFM200 and YFM225 Moto-4 are versatile All-Terrain Vehicles (ATVs) designed for recreational and utility purposes. Produced primarily in the late 1980s and early 1990s, these models are characterized by their reliable air-cooled, four-stroke engines, with displacements of approximately 196cc for the YFM200 and 223cc for the YFM225. Key features include shaft-driven 2WD, an automatic transmission with reverse, and an electric start system with recoil backup. These ATVs competed in the entry-level to mid-range market, offering a blend of practicality and performance, and are known for their durable construction and ease of maintenance, reflecting an extensive legacy in ATV manufacturing. This comprehensive workshop service repair manual provides in-depth guidance for the Yamaha YFM200 and YFM225 Moto-4 ATVs. It covers all essential aspects of maintenance, repair, and troubleshooting, including detailed procedures for engine systems, fuel and ignition systems, lubrication, cooling, transmission, driveline, suspension, brakes, and steering. The manual also details the electrical system, body and frame, exhaust, wheels, tires, clutch, and instrument cluster. With step-by-step instructions, diagnostic charts, and technical specifications such as torque values and fluid capacities, this manual is an indispensable resource for owners and technicians aiming to maintain the optimal performance and longevity of their vehicles.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM200 Moto-4 / YFM225 Moto-4
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Name:
ATV Yamaha YFM200 YFM225 Moto-4 200 225 Service Manual PDF Download
👋 Introduction
Market Position
Market Segment:
Entry-level to mid-range recreational and utility ATVs.
Competitive Analysis
Competitors:
Competed with similar displacement ATVs from brands like Honda (e.g., TRX250), Suzuki (e.g., QuadSport LT250), Kawasaki (e.g., Bayou 220).
Key Features
Engine Type:
Air-cooled, four-stroke engines, known for reliability and ease of maintenance.
Drive System:
Shaft-driven 2WD (Rear-wheel drive).
Transmission Type:
Automatic transmission (likely torque converter) with reverse.
Starting System:
Electric Start with Recoil Backup (typical).
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for Yamaha YFM200 and YFM225 Moto-4 ATVs.
Page Count
Estimated Page Count:
N/A (Digital PDF)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine systems, disassembly, assembly, inspection, and repair.
Fuel System:
Fuel system components, carburetor adjustment, fuel pump, fuel lines.
Ignition System:
Ignition control, spark plugs, ignition coil, CDI unit.
Lubrication And Maintenance:
Scheduled maintenance, lubrication points, oil changes, filter replacements.
Cooling System:
Cooling system components, radiator, fan, coolant.
Transmission:
Transmission and transfer case operation, maintenance, and repair.
Driveline:
Differential and driveline components, driveshafts, CV joints.
Suspension:
Front and rear suspension systems, shock absorbers, control arms.
Brakes:
Brake system components, hydraulic lines, calipers, master cylinder, brake pads.
Steering:
Steering system components, steering column, tie rods, wheel alignment.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter, fuses.
Body And Frame:
Frame construction, body panels, fenders, bumpers.
Exhaust System:
Exhaust pipes, muffler, heat shields.
Wheels And Tires:
Tire specifications, wheel mounting, balancing.
Clutch:
Clutch operation and maintenance.
Emissions Control:
Emissions control systems (if applicable).
Instrument Cluster:
Instrument panel components, gauges, indicators.
Procedures Included
Troubleshooting:
Diagnostic charts and procedures for common problems.
Repair:
Step-by-step repair instructions for all major vehicle systems.
Disassembly And Assembly:
Complete disassembly and reassembly procedures for all major components.
Adjustments:
Adjustments for carburetor, brakes, clutch, and other systems.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values.
Wiring Diagrams:
Detailed wiring diagrams for troubleshooting electrical issues.
Technical Bulletins:
May include references to technical service bulletins (TSBs) if available.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printable:
Full Printable
Zoom Capability:
Zoom IN/OUT
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Displacement Yfm200:
Approximately 196cc
Engine Displacement Yfm225:
Approximately 223cc
Engine Configuration:
Single-cylinder, SOHC, air-cooled.
Performance
Estimated Horsepower Yfm200:
Approx. 15-17 HP
Estimated Horsepower Yfm225:
Approx. 17-19 HP
Fuel System
Fuel Delivery:
Carburetor (specific model depends on year and region, typically Mikuni).
Fuel Type:
Unleaded Gasoline
Engine Oil
Recommended Oil Viscosity:
Yamalube 4 (10W-40) or equivalent SAE 10W-40 API SG or higher.
Oil Capacity:
Approx. 1.5 - 1.8 Liters (check specific model in manual).
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT with torque converter and forward, neutral, reverse gears).
Optional
Gear Ratios:
N/A (CVT system manages ratios).
Features
Drive System:
Shaft Drive, 2WD (Rear Wheel Drive).
Transmission Fluid
Recommended Fluid:
Yamaha's recommended gear oil or equivalent for the final drive.
📐 Dimensions
Exterior
Overall Length:
Approximately 75-79 inches (1905-2000 mm).
Overall Width:
Approximately 39-42 inches (990-1065 mm).
Overall Height:
Approximately 43-45 inches (1090-1145 mm).
Weights
Dry Weight:
Approximately 400-450 lbs (181-204 kg).
Fuel Capacity:
Approximately 2.7-3.2 gallons (10.2-12.1 liters).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet industry safety standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes (front and rear) for reliable stopping power.
Throttle Limiter:
Often includes a throttle limiter screw for new riders or controlled use.
Passive Features
Frame Construction:
Robust steel frame designed for durability and rider protection.
💡 Technology Features
Infotainment
Infotainment Features:
Basic analog instrument cluster with speedometer, odometer, and indicator lights.
Driver Assistance
Driver Assistance Systems:
N/A (None typically found on this model).
Connectivity
Connectivity Options:
N/A (None).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 1,000 km or 6 months (typical recommendation, refer to manual for exact intervals).
Air Filter Cleaning:
Regular cleaning or replacement based on operating conditions.
Spark Plug Replacement:
Recommended replacement every 3,000-5,000 km or as needed.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Carburetor Cleaning:
Carburetors can become clogged with debris or varnish over time, requiring cleaning and adjustment.
Starter Solenoid:
Starter solenoids can fail, preventing the engine from cranking.
Electrical Connections:
Corroded or loose electrical connections can lead to intermittent issues.
Suspension Wear:
Wear in ball joints, tie rod ends, and bushings can affect steering and suspension performance.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long history of producing reliable and innovative ATVs, dating back to the original 'Tri-Z' and 'Warrior' models.
Model Evolution
Moto 4 Series:
The Moto-4 series represented Yamaha's entry into the utility and recreational ATV market, offering a balance of performance and practicality.
Production
Production Years:
The YFM200 and YFM225 Moto-4 models were primarily produced in the late 1980s and early 1990s.
Manufacturing Location:
Japan (typical for Yamaha products of this era).
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for these models are unlikely to be documented as widely as modern vehicles).
Ratings
Reliability Reputation:
Generally considered reliable and durable if properly maintained.
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