Market Segment:
Entry-level to mid-range utility ATV for recreational and light-duty farm use.
Competitors:
Honda TRX250TE/TM Recon, Suzuki LT-F250F Ozark, Kawasaki KLF250 Bayou.
Key Features Of Vehicle:
Reliable air-cooled engine, comfortable ride, selectable 2WD, automatic transmission (CVT), suitable for trail riding and light utility tasks.
Key Features Of Manual:
Instant download, printable sections, comprehensive coverage, OEM-level detail.
Engine:
Complete engine overhaul, internal components, timing, valve adjustment, piston, cylinder, crankshaft, carburetor tuning.
Transmission:
Gearbox disassembly, assembly, inspection, lubrication, clutch operation.
Chassis:
Frame inspection, integrity, welding points, general construction.
Steering:
Handlebar, steering stem, tie rods, steering knuckle, alignment procedures.
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, adjustment, replacement.
Brakes:
Hydraulic brake system, front and rear calipers, brake lines, master cylinder, brake fluid, bleeding, pad replacement, rotor inspection.
Electrical:
Wiring diagrams, ignition system, starting system, charging system, lighting, battery, fuses, switches, starter motor, CDI unit.
Fuel System:
Fuel tank, fuel lines, fuel pump, carburetor (Mikuni BS26), fuel filter, cleaning, adjustments.
Lubrication:
Oil types, capacities, change intervals, lubrication points, filter replacement.
Cooling System:
Air-cooled engine specifications, heat management.
Exhaust System:
Muffler, exhaust pipe, gasket replacement, inspection.
Wheels And Tires:
Tire pressure specifications, wheel removal and installation, lug nut torque.
Bodywork:
Fender removal, plastic panel installation, seat system.
Locks And Keys:
Ignition switch, steering lock operation and troubleshooting.
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, spark plug checks, brake fluid flush, chain adjustment (if applicable).
Troubleshooting:
Diagnostic charts for common issues, symptom-based problem solving.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Overhaul:
Complete engine and transmission rebuild procedures.
Diagnostics:
Detailed electrical diagnostic procedures, component testing.
Depth:
Comprehensive. Covers basic user maintenance to full mechanical and electrical overhauls, suitable for both amateur and professional mechanics.
Searchable Text:
Typically yes, if scanned correctly.
Print Quality:
High quality scans, suitable for printing individual sections or the entire manual.
Binding Type:
Digital download, user printable for binding (e.g., 3-ring binder).
Recommended Paper Type For Printing:
Standard copier paper (20-24 lb bond) is suitable for most sections; heavier cardstock for cover pages.
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first (refer to manual for exact interval and conditions).
Air Filter Cleaning:
Every 500 km or 3 months, or more frequently in dusty conditions.
Spark Plug Check And Gap:
Every 1000 km or 6 months.
Brake Fluid Replacement:
Every 2 years or as needed.
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, SG or higher) API SG or higher, JASO Standard MA.
Engine Oil Capacity:
1.70 L (1.80 US qt) without oil filter change; 1.80 L (1.90 US qt) with oil filter change.
Transmission Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 hypoid gear oil, API GL-4)
Transmission Oil Capacity:
0.10 L (0.11 US qt)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Issues:
Carburetor gumming if fuel sits too long, occasional starter solenoid issues, normal wear and tear on suspension bushings and bearings.
