Yamaha YFM350 Bruin Grizzly Auto 4X4 YFM400 Kodiak 4WD Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008 2009 2010

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

This manual covers the YFM350 Bruin Auto 4x4 and YFM400 Kodiak 4WD All-Terrain Vehicles (ATVs) from the 2003 through 2010 model years. These robust, 4-stroke, air-cooled ATVs are designed for...

25 people are viewing this right now

Tipo: Atv

Proveedor:

SKU: 67062

Etiquetas: 2003 2004 2005 2006 2007 2008 2009 2010 ATV Bruin Models Grizzly Auto 4X4 Powersports Yamaha YFM350 Bruin YFM400 Kodiak 4WD

Variantes de producto

Descripción

This manual covers the YFM350 Bruin Auto 4x4 and YFM400 Kodiak 4WD All-Terrain Vehicles (ATVs) from the 2003 through 2010 model years. These robust, 4-stroke, air-cooled ATVs are designed for utility and recreational off-road use, offering reliable performance and ease of operation with their automatic (CVT) transmissions and selectable 2WD/4WD systems. Engineered with renowned quality, these vehicles are built to handle various terrains and tasks, featuring substantial cargo rack capacity and dependable power delivery from their 348cc (YFM350) and 392cc (YFM400) engines. This comprehensive workshop service repair manual provides detailed information for owners, DIY mechanics, and professional technicians. It covers all essential aspects of maintenance, troubleshooting, and repair, including in-depth procedures for the engine, transmission, drivetrain, fuel system, electrical system, brakes, suspension, and steering. With over 500 pages of high-resolution, searchable content, this English-language manual offers step-by-step instructions for everything from routine maintenance and adjustments to complete engine and transmission overhauls, ensuring your ATV remains in optimal condition.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM350 Bruin / YFM400 Kodiak

Type:

ATV (All-Terrain Vehicle)

Codes

Engine Codes Covered:

3GD (YFM350), 3UU (YFM400)

👋 Introduction

Market Position

Target Audience:

Owners, DIY mechanics, professional repair shops working on Yamaha YFM350 Bruin and YFM400 Kodiak ATVs.

Competitive Analysis

Value Proposition:

Provides essential technical data, diagnostic procedures, and repair instructions to maintain and repair these popular Yamaha ATVs efficiently and cost-effectively.

Key Features

Manual Type Advantage:

This is a workshop service manual, offering detailed repair and diagnostic information beyond an owner's manual.

Download Convenience:

Instant access via PDF download allows immediate use without waiting for physical delivery.

📋 Manual Details

Coverage Areas

Covered Years:

2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

Covered Models:

YFM350 Bruin Auto 4x4, YFM400 Kodiak 4WD

Page Count

Estimated Page Count:

Manual Type

Manual Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, including cylinder head, piston, crankshaft, connecting rod, valve train, lubrication system, cooling system.

Transmission:

Automatic transmission (CVT), gear shifting mechanisms, final drive, differential, driveshafts, propeller shafts.

Drivetrain:

4x4 system engagement, front differential, rear differential, driveshafts, CV joints, hub assembly.

Fuel System:

Carburetor (Mikuni BSR33/BSR34), fuel tank, fuel pump, fuel filter, fuel lines.

Electrical System:

Ignition system, charging system (stator, regulator/rectifier), battery, starter motor, lighting, wiring diagrams, fuses, relays, switches.

Brakes:

Hydraulic brake system, front and rear brake calipers, master cylinders, brake lines, brake pads, brake discs.

Suspension:

Front and rear suspension, shock absorbers, springs, control arms, ball joints, bushings, steering knuckle.

Steering:

Steering column, tie rods, steering rack, steering knuckles, steering wheel, U-joints.

Cooling System:

Radiator, cooling fan, water pump, coolant hoses, thermostat.

Exhaust System:

Exhaust manifold, muffler, exhaust pipe, heat shields.

Body And Chassis:

Frame, body panels, fenders, seat, handlebars, skid plates.

Procedures Included

Maintenance:

Routine inspections, oil changes, filter replacements, spark plug replacement, brake adjustments, chain maintenance (if applicable).

Troubleshooting:

Diagnostic procedures for common problems, fault diagnosis, error code interpretation (if applicable).

Repair:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Overhaul:

Complete engine and transmission rebuild procedures.

Adjustments:

Carburetor adjustment, valve clearance adjustment, clutch adjustment, brake adjustments.

Wiring Diagrams:

Comprehensive electrical system schematics for fault finding and repairs.

Technical Depth

Depth Of Coverage:

Comprehensive from basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Type:

Print Quality

Resolution:

High-resolution, suitable for printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Text Searchability:

Searchable text for easy navigation and information retrieval.

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, air-cooled

Displacement Yfm350:

348cc

Displacement Yfm400:

392cc

Bore X Stroke Yfm350:

83.0 mm x 64.5 mm

Bore X Stroke Yfm400:

86.0 mm x 69.0 mm

Performance

Horsepower Approx Yfm350:

21 HP @ 6500 RPM (est.)

Horsepower Approx Yfm400:

23 HP @ 6000 RPM (est.)

Torque Approx Yfm350:

20.3 lb-ft @ 5500 RPM (est.)

Torque Approx Yfm400:

23.6 lb-ft @ 5000 RPM (est.)

Fuel System

Carburetor Model Yfm350:

Mikuni BSR33

Carburetor Model Yfm400:

Mikuni BSR34

Fuel Type:

Unleaded gasoline, 87 octane or higher

Fuel Tank Capacity Approx:

3.2 US gal

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD / 4WD

Features

Gear Selection:

High, Low, Neutral, Reverse

Final Drive:

Shaft drive

Fluid Type

Transmission Fluid:

Yamalube 4 (or equivalent SAE 10W-30 API SG or higher) ATV specific lubricant

Fluid Capacity

Transmission Fluid Capacity:

1.2 L (1.3 US qt)

📐 Dimensions

Exterior

Length Approx Yfm350:

76.2 in

Width Approx Yfm350:

41.9 in

Height Approx Yfm350:

44.1 in

Wheelbase Approx Yfm350:

49.2 in

Weights

Dry Weight Approx Yfm350:

556 lbs

Dry Weight Approx Yfm400:

595 lbs

Cargo

Front Rack Capacity Approx:

99 lbs

Rear Rack Capacity Approx:

187 lbs

Tires

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Wheel Bolt Pattern:

4/110 mm

🛡️ Safety Features

Ratings

Safety Features Overview:

Designed with rider safety in mind, focusing on stability and control for off-road use. No formal crash ratings apply to ATVs.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Parking Brake:

Mechanical drum brake or parking brake mechanism on the transmission output shaft.

Passive Features

Throttle Limiter:

Adjustable throttle stop for beginner riders.

Engine Braking:

CVT system provides engine braking for downhill control.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Utility ATV - basic instrumentation only).

Driver Assistance

Driver Assistance Features:

N/A (Utility ATV - focus on mechanical function).

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually, whichever comes first.

Air Filter Cleaning:

Check every 20 hours or as needed, clean/replace every 40 hours or annually.

Spark Plug Replacement:

Every 100 hours or annually.

Brake Fluid Flush:

Every 2 years.

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent SAE 10W-30 API SG or higher) ATV specific lubricant

Engine Oil Capacity:

1.6 L (1.7 US qt) without filter change, 1.7 L (1.8 US qt) with filter change.

Coolant Type:

Permanent type antifreeze coolant (ethylene glycol based) mixed with distilled water, 50/50 ratio.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

CV boots, suspension bushings, brake pads, wheel bearings.

Carburetor Cleaning:

Periodic cleaning may be required due to fuel quality or debris.

4X4 System Maintenance:

Regular inspection and lubrication of CV joints and driveshafts are crucial for longevity.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for producing reliable and capable off-road vehicles, pioneering many ATV technologies.

Model Evolution

Bruin Kodiak Lineage:

The Bruin and Kodiak models represent Yamaha's mid-range utility ATV offerings, known for their robustness and ease of use, particularly with automatic transmissions.

Production

Manufacturing Origin:

Likely manufactured in Japan or North America.

🏆 Awards & Recognition

Recognitions

Atv Industry Awards:

While specific awards for these exact model years aren't prominently listed, Yamaha ATVs consistently receive praise for reliability and utility in industry reviews.