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Yamaha YFM350 Grizzly 350 IRS 2007 2008 2009 2010 2011 Service Manual

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Welcome to the comprehensive service manual for the YFM350 Grizzly 350 IRS, covering model years 2007 through 2011. This mid-size utility ATV is renowned for its reliable engine, durable chassis,...
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Tipo: Atv
Proveedor:
Yamaha
SKU: 87600
Etiquetas: 2007 2008 2009 2010 2011 ATV Grizzly Models Powersports Yamaha YFM350 Grizzly 350 IRS
Yamaha YFM350 Grizzly 350 IRS 2007 2008 2009 2010 2011 Service Manual
Welcome to the comprehensive service manual for the YFM350 Grizzly 350 IRS, covering model years 2007 through 2011. This mid-size utility ATV is renowned for its reliable engine, durable chassis, and the enhanced ride comfort and handling provided by its Independent Rear Suspension (IRS). Designed for demanding off-road applications, the Grizzly 350 IRS offers capable 4x4 performance, significant cargo carrying capacity, and impressive towing capabilities, making it a versatile choice for work and recreation. Its robust construction and thoughtful engineering ensure dependable performance across various terrains. This factory service manual provides in-depth guidance for all aspects of maintaining, troubleshooting, and repairing your YFM350 Grizzly 350 IRS. It meticulously details procedures for the engine, fuel, exhaust, cooling, drivetrain, suspension, brakes, and electrical systems, including comprehensive diagnostic strategies and step-by-step repair instructions. Essential information on routine maintenance schedules, fluid specifications, torque values, and the use of special tools is also included, ensuring that owners, mechanics, and technicians have the resources necessary to keep this ATV operating at peak performance and reliability.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM350 Grizzly 350 IRS
Product Type:
Service Manual Download
Generation
Covered Years:
2007, 2008, 2009, 2010, 2011
Codes
Model Codes:
YFM350FGIHW, YFM350FGIW, YFM350FGIHX, YFM350FGIX, YFM350FGIXG, YFM350FGIXL, YFM350FGIXR, YFM350FGIY, YFM350FGIHZ, YFM350FGIZG, YFM350FGIZL, YFM350FGIAG, YFM350FGIAL, YFM350FGIHA
👋 Introduction
Market Position
Segment:
Mid-size Utility ATV segment.
Competitive Analysis
Key Competitors:
Honda Rancher/Foreman, Suzuki King Quad 300/400, Polaris Sportsman 330/400, Kawasaki Brute Force 300/400.
Key Features
Vehicle Highlights:
Independent Rear Suspension (IRS) for improved ride comfort and handling, reliable Yamaha engine, durable chassis, 4x4 capability.
Manual Value Proposition
Target User:
DIY owners, independent repair shops, mechanics seeking detailed factory service information.
📋 Manual Details
Coverage Areas
Type:
Comprehensive Service, Repair, Maintenance, Troubleshooting
Page Count
Estimated Pages:
Refer to download size, typically hundreds of pages for full service manuals (Up to 4000 MB noted)
Manual Type
Classification:
Factory Service Manual / Workshop Manual
Alternative Names:
Repair Guide, Shop Manual, Factory Manual, Service, Repair, Restore, Maintain, Rebuild Guide.
Language
Primary Language:
English
Format
Delivery Format:
PDF Download (.pdf, .zip, .rar, .exe)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (disassembly, assembly, inspection, tuning), Fuel System (carburetion, fuel pump, lines), Exhaust System, Cooling System (radiator, fan, coolant).
Drivetrain:
Transmission (gearbox, clutch, final drive), Driveshafts, Axles, Differential (if applicable), 4x4 System operation and repair.
Chassis And Suspension:
Frame inspection and repair, Front and Rear Suspension (including IRS - Independent Rear Suspension), Swingarm, Shocks, Steering system.
Brakes:
Brake system components (discs, calipers, lines, master cylinder), bleeding procedures, adjustment.
Electrical System:
Ignition system, Lighting, Starting system, Charging system (stator, rectifier/regulator), Battery, Wiring diagrams, ECU diagnosis.
Body And Controls:
Handlebars, Controls, Seat, Body panels, Fenders, Racks, Lights, Storage compartments.
Procedures Included
Maintenance:
Routine inspections, Lubrication points and schedule, Filter changes, Spark plug replacement, Valve clearance adjustment.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), symptom-based troubleshooting guides.
Repair And Rebuild:
Detailed step-by-step instructions for disassembling, repairing, and reassembling all major components and sub-assemblies.
Special Tools:
Identification and usage of specialized tools required for specific repair and maintenance tasks.
Specifications And Data:
Torque specifications for fasteners, clearance measurements, fluid capacities, electrical specifications, part numbers.
Diagnostics:
Includes diagnostic procedures for identifying and rectifying common and complex issues across all vehicle systems.
Technical Depth
Scope:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhaul.
Detail Level:
Highly detailed, illustrated with clear step-by-step instructions, including exploded views and component breakdowns, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Type:
Digital Download (PDF, ZIP, RAR, EXE)
Compatibility:
Compatible with all operating systems (Windows, Linux, Mac) via PDF reader, WinZip/WinRAR for archives.
Quality:
High quality, illustrated with clear step-by-step instructions and diagrams. Searchable text likely present in PDF.
Print Quality
Printable:
Yes, no restrictions on printing.
Binding Type
Physical Binding:
N/A (Digital Download)
Paper Type
Physical Paper:
N/A (Digital Download)
File Size
Download Size:
Can be very large, up to 4000 MB (user advised to check storage).
Access
Delivery Speed:
Instant access to download link after payment.
Download Window:
Three days after payment to download and save the manual.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, Air-cooled
Displacement:
348cc (approximately)
Bore X Stroke:
Specifics found within manual (e.g., 83 x 64.5 mm for similar models)
Performance
Horsepower:
Not explicitly stated in product info, but typically in the 20-25 HP range.
Torque:
Not explicitly stated in product info, but adequate for utility tasks.
Fuel System
Carburetor:
Mikuni (specific model found in manual, likely BS32 or similar).
Fuel Capacity:
Typically around 3.3 gallons (12.5 L).
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling System
Cooling Method:
Air-cooled with fan assist.
🔧 Transmission
Standard
Type:
Automatic (Yamaha's Ultramatic® CVT)
Drive Modes:
2WD/4WD with limited-slip front differential (on IRS models).
Optional
Gear Reduction:
Hi/Lo range gearbox.
Features
Engine Braking:
Integrated engine braking via the CVT system.
Fluid Type
Transmission Fluid:
Yamalube (specific grade found in manual, typically 10W-30 API SG or higher).
📐 Dimensions
Exterior
Length:
Approximately 76.8 in (1950 mm).
Width:
Approximately 43.1 in (1095 mm).
Height:
Approximately 44.7 in (1135 mm).
Weights
Dry Weight:
Approximately 591 lbs (268 kg).
Ground Clearance:
Approximately 10.1 in (257 mm).
Cargo
Rack Capacity Front:
Typically 88 lbs (40 kg).
Rack Capacity Rear:
Typically 176 lbs (80 kg).
Towing
Towing Capacity:
Typically 1102 lbs (500 kg).
Tires
Front Tire Size:
AT25x8-12 (example)
Rear Tire Size:
AT25x10-12 (example)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subjected to automotive crash testing standards).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Lighting:
Dual 30W halogen headlights, 8W incandescent taillight/stoplight.
Ergonomics:
Designed for rider comfort and control during off-road operation.
💡 Technology Features
Infotainment
Features:
Basic LCD display for odometer, trip meter, hour meter, 4WD indicator, and basic warning lights. No complex infotainment system.
Driver Assistance
Features:
Limited slip front differential for improved traction. No electronic driver aids like traction control or ABS.
Connectivity
Features:
N/A (no integrated connectivity features).
🔧 Maintenance
Service Intervals
Oil Change:
Every 1,000 km or 6 months (refer to manual for precise intervals).
Air Filter Cleaning:
Check every 500 km, clean/replace as needed.
Spark Plug Replacement:
Refer to manual for specific mileage/time intervals.
Valve Clearance Check:
Typically at initial break-in and then at longer intervals (e.g., 2,000 km).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-30 API SG or higher).
Engine Oil Capacity:
Approximately 2.1 L (refer to manual for precise capacity with/without filter change).
Coolant Type:
Permanent antifreeze, mixture of 50% Yamalube Coolant and 50% distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Brake pads, tires, drive belts (CVT), wheel bearings due to off-road use.
Potential Problems:
Carburetor issues (clogging from fuel varnish), electrical connector corrosion in wet environments, overheating if cooling system is not maintained.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long history of producing reliable and capable ATVs, dating back to the early 1980s with models like the Tri-Moto and the original Moto-4.
Model Evolution
Grizzly Lineage:
The Grizzly nameplate has become synonymous with Yamaha's utility and off-road prowess, with the 350 IRS representing a mid-displacement offering focused on comfort and capability.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Yamaha Grizzly line generally well-regarded for reliability and capability, though specific model year awards are not readily available from product description.
Ratings
Customer Satisfaction:
Yamaha ATVs consistently receive high marks for durability and performance from owners.
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