Target User:
Enthusiasts and technicians working on Yamaha YFS 200 Blaster ATVs, aiming to maintain, repair, or restore the vehicle.
Value Proposition:
Provides comprehensive, factory-level repair information, enabling cost-effective maintenance and repairs for owners of a popular sport ATV.
Content Highlight:
Detailed illustrations, step-by-step instructions, and complete diagnostic and repair procedures for all major vehicle systems.
Delivery Method:
Instant digital download, offering immediate access without shipping delays or costs.
Model Years Covered:
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Variant Coverage:
All Yamaha YFS 200 Blaster models within the specified year range, including specific model codes like 'P' (2002) and 'R' (later models) if applicable to broader updates.
Type:
Factory Service Repair Manual
Delivery Format:
Digital Download (PDF)
Engine:
Complete engine overhaul, disassembly, inspection, repair, and reassembly of the 195cc two-stroke single-cylinder engine.
Cooling System:
Air cooling system, including cylinder head and barrel cooling fins, and any related components.
Carburetor:
Detailed carburetor specifications, adjustment procedures, cleaning, and rebuilding of the Mikuni VM series carburetor.
Drive Train:
Clutch system (wet, multi-plate), transmission (5-speed constant mesh), final drive (chain drive), including gear inspection and maintenance.
Chassis:
Frame, suspension (front telescopic forks, rear swingarm with monoshock), steering system, wheels, and brakes (front disc, rear drum).
Electrical:
Ignition system (CDI), lighting, battery, starting system, wiring diagrams, troubleshooting electrical faults.
Maintenance:
Scheduled maintenance, lubrication, fluid checks, filter replacements, chain adjustments, spark plug service.
Diagnostics:
Comprehensive troubleshooting guides for common issues, symptom-based diagnosis, and diagnostic procedures for all major systems.
Repair:
Step-by-step instructions for mechanical and electrical repairs, component replacement, and system overhauls.
Rebuilds:
Detailed procedures for rebuilding the engine, carburetor, and other key components to restore performance.
Restoration:
Information valuable for restoring older models to their original condition.
Depth:
Covers everything from basic checks and adjustments to complex engine and transmission rebuilds, suitable for both amateur mechanics and experienced technicians.
Required Software:
Adobe PDF Reader (recommended) or any PDF-compatible reader.
Archival Format:
May require WinRar or similar software for extraction if the downloaded file is archived.
Resolution:
High quality pages.
Printability:
All pages are printable without restriction.
Binding:
Not applicable (Digital Download PDF).
Paper Type:
Not applicable (Digital Download PDF).
Engine Type:
Two-stroke, single-cylinder, reed valve induction
Displacement:
195cc (11.9 cubic inches)
Bore X Stroke:
66.0 mm x 57.0 mm (2.60 in x 2.24 in)
Compression Ratio:
Typically around 6.7:1 (varies slightly by year/model)
Horsepower:
Approximately 20-25 HP (peak horsepower varies by specific model year and tuning)
Torque:
Engine torque figures available in manual specifications.
Carburetor Model:
Mikuni VM26SS (likely, specific model number in manual)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Oil Mixture:
Pre-mix at 50:1 ratio with 2-stroke oil, or through oil injection system (if equipped, check model specifics).
Crankcase Lubrication:
Oil injection system (primary) or pre-mix (check manual for exact system per year).
Overall Length:
Approx. 1,785 mm (70.3 in)
Overall Width:
Approx. 1,130 mm (44.5 in)
Overall Height:
Approx. 1,070 mm (42.1 in)
Dry Weight:
Approx. 187 kg (412 lbs)
Fuel Capacity:
Approx. 9.5 L (2.5 US gal)
Oil Capacity:
Specific oil capacity for injection system or crankcase (if separate) provided in manual.
Safety Standards:
Manufactured to meet applicable ATV safety standards of its era. Specific ratings not typically published in service manuals.
Brakes:
Front: Dual hydraulic disc brakes. Rear: Drum brake.
Suspension:
Independent front suspension (double A-arm with spring/oil shock absorbers), rear swingarm with single spring/oil shock absorber. Provides stability and control.
Frame:
Steel frame providing a robust chassis.
Features:
Basic instrument cluster with speedometer, odometer, and indicator lights. No advanced infotainment systems.
Features:
N/A. Designed as a mechanical sport ATV with no electronic driver assistance features.
Features:
N/A. No onboard connectivity or Bluetooth features.
Oil Change Engine:
Not applicable for 2-stroke; 2-stroke oil injection system maintenance and checking oil level is crucial. Pre-mix ratio adherence is vital.
Spark Plug Service:
Refer to manual for specific mileage or hours interval for cleaning or replacement of spark plug.
Air Filter Service:
Frequent cleaning/replacement recommended based on operating conditions (dust, mud). Consult manual for intervals.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment are critical for drive chain longevity.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (specific type to be confirmed in manual).
Transmission Oil:
Yamaha recommended gear oil or equivalent suitable for motorcycle transmissions (specific grade and capacity in manual).
Two Stroke Oil:
Yamaha 2M-C or API TC certified 2-stroke oil for the injection system or pre-mix.
Common Problems:
Carburetor jetting issues, power valve sticking (if equipped), clutch wear, electrical connectors, and cooling fin blockage can be common areas requiring attention.
Wear And Tear Items:
Brake pads/shoes, tires, chain and sprockets are typical wear items for ATVs.
Yamaha Atv Legacy:
Yamaha has a long history of innovation in the ATV market, with the Blaster being a significant model in its sport ATV lineup.
Blaster Development:
The YFS 200 Blaster was introduced as an affordable, entry-level sport ATV, evolving with minor updates throughout its production run from 1988 to 2006.
Production Period:
1988 - 2006
Key Market Segment:
Sport ATV, recreational ATV, youth ATV market (early models).
