Category:
        
        
            High-performance sport ATV
        
     
    
        
            Target Demographic:
        
        
            Motocross, trail riding, recreational sport enthusiasts
        
     
    
    
        
            Key Competitors Era:
        
        
            Honda TRX450R, Suzuki LT-Z400, Kawasaki KFX400
        
     
    
    
        
            Vehicle Selling Points:
        
        
            Powerful engine, lightweight chassis, aggressive styling, sport-tuned suspension
        
     
    
    
        
            Benefit To Owner:
        
        
            Empowers owners to perform maintenance and repairs, saving on labor costs and maximizing vehicle performance.
        
     
 
    
    
    
        
            Primary Coverage:
        
        
            Workshop Service and Repair
        
     
    
        
            Target Audience:
        
        
            Professional Technicians and DIY Mechanics
        
     
    
    
        
            Estimated Pages:
        
        
            Hundreds (Specific count not provided, typical for comprehensive manuals)
        
     
    
    
        
            Manual Designation:
        
        
            Workshop Service Manual / Repair Manual
        
     
    
    
    
    
        
            Delivery Method:
        
        
            Instant Download
        
     
    
 
    
    
    
        
            Engine:
        
        
            Complete overhaul, diagnosis, tuning, lubrication, cooling
        
     
    
        
            Transmission:
        
        
            Clutch, gearbox, lubrication, inspection, repair
        
     
    
        
            Fuel System:
        
        
            Carburetor tuning and overhaul, fuel pump, fuel lines
        
     
    
        
            Electrical System:
        
        
            Wiring diagrams, ignition system, charging system, lighting, starting system
        
     
    
        
            Suspension:
        
        
            Front and rear suspension, shock absorbers, linkages, adjustments
        
     
    
        
            Brakes:
        
        
            Hydraulic brake system, calipers, master cylinders, bleeding procedures
        
     
    
        
            Chassis Frame:
        
        
            Frame inspection, steering system, wheel bearings
        
     
    
        
            Bodywork:
        
        
            Panel removal, installation, plastics
        
     
    
    
        
            Routine Maintenance:
        
        
            Oil changes, filter replacements, chain adjustment, spark plug checks
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic charts, common problem identification and solutions
        
     
    
        
            Repair Instructions:
        
        
            Step-by-step guides for component disassembly and reassembly
        
     
    
        
            Overhaul Procedures:
        
        
            Detailed instructions for complete engine and component rebuilds
        
     
    
        
            Wiring Diagrams:
        
        
            Comprehensive electrical schematics
        
     
    
        
            Specification Tables:
        
        
            Torque values, clearances, fluid capacities, performance data
        
     
    
    
        
            Depth Level:
        
        
            Comprehensive, suitable for full rebuilds and advanced diagnostics
        
     
 
    
    
    
        
            Engine Type:
        
        
            4-stroke, DOHC, 5-valve, liquid-cooled, single-cylinder
        
     
    
    
        
            Bore X Stroke:
        
        
            95.0 mm x 63.1 mm
        
     
    
        
            Compression Ratio:
        
        
            11.2:1
        
     
    
    
        
            Horsepower Estimate:
        
        
            Approx. 42-45 HP (at crankshaft, model dependent)
        
     
    
        
            Torque Estimate:
        
        
            Approx. 40 Nm (at crankshaft, model dependent)
        
     
    
    
        
            Fuel Delivery:
        
        
            Mikuni BSR33 carburetor (likely for 2003-2004 models)
        
     
    
        
            Fuel Type:
        
        
            Unleaded gasoline, minimum 91 octane
        
     
    
    
        
            Ignition System:
        
        
            CDI (Capacitor Discharge Ignition)
        
     
    
    
        
            Oil Type:
        
        
            Yamalube 4 (or equivalent API SG, SAE 10W-30 or 20W-40)
        
     
    
    
        
            Cooling System:
        
        
            Liquid-cooled
        
     
    
    
        
            Starter System:
        
        
            Electric Starter
        
     
 
    
    
    
        
            Safety Certification:
        
        
            N/A (ATVs typically follow specific industry standards, not consumer vehicle safety ratings like NHTSA)
        
     
    
    
        
            Braking System:
        
        
            Hydraulic disc brakes, front and rear
        
     
    
    
        
            Handlebars:
        
        
            High-tensile steel handlebars with anti-vibration mounts
        
     
    
        
            Footwells:
        
        
            Wide, serrated footpegs with heel guards
        
     
 
    
    
    
        
            Display Type:
        
        
            Digital LCD display (speedometer, odometer, trip meter, clock, neutral indicator)
        
     
    
    
        
            N A:
        
        
            N/A for this vehicle type and era
        
     
    
    
        
            N A:
        
        
            N/A for this vehicle type and era
        
     
 
    
    
    
        
            Engine Oil Change:
        
        
            Every 1000 km or 6 months, whichever comes first (Consult manual for precise racing vs. recreational intervals)
        
     
    
        
            Air Filter Cleaning:
        
        
            Regularly, especially in dusty conditions
        
     
    
        
            Chain Lubrication Adjustment:
        
        
            Every 500 km or after washing/wet conditions
        
     
    
        
            Spark Plug Inspection:
        
        
            Every 2000 km or annually
        
     
    
    
        
            Engine Oil Capacity:
        
        
            1.80 L (with filter replacement), 1.60 L (without filter replacement)
        
     
    
        
            Coolant Type:
        
        
            High-quality antifreeze coolant mixed with distilled water (50:50 ratio)
        
     
    
    
        
            Common Wear Items:
        
        
            Brake pads, tires, chain and sprockets, wheel bearings, clutch plates.
        
     
    
        
            Potential Overheating:
        
        
            Can occur with aggressive riding if cooling system maintenance is neglected.
        
     
    
    
        
            Chassis Greasing:
        
        
            Regular lubrication of pivot points, steering stem, and suspension linkages