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Yamaha YP400/YP400T MAJESTY Service Repair Manual 2005 2006 2007

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The Yamaha YP400 Majesty, produced from 2005 to 2007, is a distinguished maxi-scooter renowned for its blend of comfort, practicality, and performance. As a significant offering in the maxi-scooter segment,...
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Tipo: Motorcycle
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SKU: 131166
Yamaha YP400/YP400T MAJESTY Service Repair Manual 2005 2006 2007
The Yamaha YP400 Majesty, produced from 2005 to 2007, is a distinguished maxi-scooter renowned for its blend of comfort, practicality, and performance. As a significant offering in the maxi-scooter segment, it competes with other prominent models by providing a spacious and capable platform for both daily commuting and longer journeys. Engineered with a 395cc, single-cylinder, 4-stroke engine featuring liquid cooling and a 4-valve SOHC configuration, the YP400 Majesty delivers reliable power and efficiency. Its automatic CVT transmission and comfortable riding position further enhance its appeal for riders seeking a versatile and enjoyable mode of transportation. This comprehensive service and repair manual provides detailed, step-by-step instructions and exploded diagrams for the Yamaha YP400 Majesty (YP400 / YP400T) covering the years 2005 through 2007. Its scope encompasses all aspects of maintenance, from routine checks and adjustments to complex engine overhauls and electrical system troubleshooting. The manual is designed to assist DIY enthusiasts, independent repair shops, and professional technicians in maintaining, diagnosing, and repairing the vehicle with accuracy and efficiency, ensuring optimal performance and longevity. Key areas covered include engine, transmission, fuel system, brakes, suspension, electrical systems, and bodywork, along with essential technical specifications and troubleshooting guides.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YP400 Majesty
Model Code:
YP400 / YP400T
Production Years Covered:
2005, 2006, 2007
Vehicle Type:
Maxi-Scooter
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, Yamaha Majesty YP400 owners
Key Features
Key Selling Points:
Professional quality, highly detailed, saves money on repairs, step-by-step instructions, exploded pictures and diagrams, instant download
Competitive Analysis
Competitive Landscape:
Competes with other maxi-scooters in the 400cc class from brands like Suzuki (Burgman 400), Kymco, and Aprilia during the mid-2000s, offering a blend of performance, comfort, and practicality.
📋 Manual Details
Coverage
Coverage Areas:
Complete Service and Repair
Manual Purpose:
To empower owners and technicians with the knowledge to perform all necessary maintenance, repair, and diagnostic procedures accurately and efficiently.
Format
Language:
English
Format:
PDF
Availability:
Instant Download
Compatibility:
All Versions of Windows & Mac
Features
Zoom Functionality:
Yes
Printability:
All pages printable
Searchability:
Implied by PDF format
📖 Manual Coverage
Systems
Systems Covered:
General Information, Specifications, Maintenance, Gearbox & Clutch, Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Lubrication System, Cylinder Head/Valves, Alternator/Starter Clutch, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Transmission System, Front Wheel and Steering System, Rear Wheel System, Fenders and Exhaust Pipe, Periodic Checks & Adjustments, Chassis, Cooling system, Fuel injection system, Braking System, Suspension, Electrical System, Body & Fixtures, Frame/Body Panels/Exhaust System, Wheels & Tyres, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams, Technical Information & Specifications, Troubleshooting, Index
Frame And Body:
Frame inspection, body panel removal/installation, fairings, seat, storage compartments
Exhaust System:
Exhaust pipe removal, installation, and inspection
Suspension:
Front fork and rear shock absorber inspection, adjustment, and possible overhaul procedures
Electrical System:
Battery, charging system, ignition system, starter motor, lights, meters, switches, and wiring harness
Wheels And Tires:
Wheel bearing inspection, tire mounting/balancing, tire pressure checks, and replacement procedures
Procedures
Procedures Included:
Step-by-step repair instructions, detailed exploded diagrams, complete repair procedures, periodic checks and adjustments, troubleshooting guides
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, and reassembly including cylinder head, valves, pistons, crankshaft, and bearings
Fuel System Service:
Fuel injection system diagnostics, component testing, and potential calibration (as applicable)
Electrical Troubleshooting:
Systematic troubleshooting for starting issues, charging problems, lighting malfunctions, and instrument panel errors using wiring diagrams.
Technical Depth
Technical Depth:
Covers simple to complicated repairs; comparable to factory shop manuals
Torque Specifications:
Comprehensive torque specifications for all critical fasteners
Clearances And Tolerances:
Specifications for valve clearances, piston ring end gap, bearing clearances, etc.
Diagnostic Tools:
While not explicitly mentioned, professional manuals often allude to or detail the use of specific diagnostic tools for electronic systems.
📊 Manual Specifications
File Format
File Type:
PDF
Required Software:
Adobe PDF Reader & WinZip
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
Not applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
395 cc (24.1 cu in)
Engine Configuration:
Single-cylinder
Valves Per Cylinder:
4
Performance
Bore X Stroke:
83.0 mm x 73.0 mm (3.27 in x 2.87 in)
Fuel System
Fuel Delivery:
Fuel Injection (specifics detailed within manual)
Lubrication Cooling
Cooling System:
Liquid-cooled (details on coolant type, capacity, and procedure in manual)
Combustion System
Ignition System:
TCI (Transistor Controlled Ignition) / CDI (Capacitor Discharge Ignition) - details within manual
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Primary Transmission
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Clutch Type:
Automatic centrifugal clutch
Features
Gearbox Coverage:
Complete inspection, disassembly, and reassembly of transmission components
📐 Dimensions
Weights
Dry Weight:
Approx. 190 kg (419 lbs) - exact specification in manual
Wet Weight:
Approx. 201 kg (443 lbs) - exact specification in manual
Exterior
Wheelbase:
Refer to manual for specific dimensions (typically around 1565 mm / 61.6 in)
Seat Height:
Refer to manual for specific dimensions (typically around 790 mm / 31.1 in)
🛡️ Safety Features
Active Features
Braking System:
Disc brakes front and rear (details on caliper, rotor, fluid, and bleeding procedures in manual)
💡 Technology Features
Infotainment
Instrument Panel:
Digital/Analog combination meter with speedometer, tachometer, fuel gauge, odometer, trip meter, clock, and indicator lights (detailed functionality in manual)
Driver Assistance
Lighting System:
Halogen headlights, LED tail lights, turn signals (troubleshooting and bulb replacement covered)
Connectivity
Wiring Diagrams:
Comprehensive wiring diagrams included for electrical system troubleshooting
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time interval (typically 4,000-6,000 km or 6-12 months for scooter applications)
Spark Plug Replacement:
Refer to manual for specific mileage/time interval
Fluid Specifications
Engine Oil Type:
Refer to manual for viscosity grade (e.g., 10W-40 or 10W-50) and API classification
Coolant Type:
Refer to manual for specific mixture ratio (e.g., 50/50) and type (e.g., ethylene glycol-based)
Brake Fluid Type:
Refer to manual for DOT specification (e.g., DOT 3 or DOT 4)
Transmission Oil Type:
Refer to manual for viscosity grade and API classification (likely gear oil for final drive)
Known Issues
Common Wear Items:
Variator rollers, drive belt, brake pads, tires (detailed inspection and replacement procedures in manual)
Common Maintenance Tasks:
Regular checking and topping up of engine oil and coolant, adjustment of brakes, chain maintenance (if applicable), tire wear inspection, air filter cleaning/replacement, variator belt inspection.
Periodic Checks
Tire Pressure:
Refer to manual for recommended pressures (front and rear)
Battery Condition:
Covered under Electrical System and Battery/Charging System sections
📚 Vehicle History
Model Evolution
Majesty Lineage:
The Majesty series is Yamaha's line of maxi-scooters known for comfort, touring capability, and practicality. The YP400 represents a significant displacement for this segment.
Yp400 Significance:
The YP400 Majesty was a key player in the growing maxi-scooter market, offering a comfortable and powerful alternative to traditional motorcycles for commuting and touring.
Production
Manufacturing Region:
Likely Japan or other Yamaha global manufacturing facilities (specifics not in product info but covered in manual)
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