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Yamaha YP400T MAHJESTY Workshop Repair Manual 2004

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Welcome to the comprehensive guide for the 2004 YP400T Majesty, also known as the Majesty 400. This maxi-scooter is engineered for comfort and performance, making it an ideal choice for...
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Tipo: Motorcycle
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SKU: 129841
Yamaha YP400T MAHJESTY Workshop Repair Manual 2004
Welcome to the comprehensive guide for the 2004 YP400T Majesty, also known as the Majesty 400. This maxi-scooter is engineered for comfort and performance, making it an ideal choice for both daily commuting and longer touring excursions. Its design emphasizes rider-friendly ergonomics, aerodynamic bodywork, and ample storage, complemented by a robust 395 cc four-stroke engine and a smooth CVT transmission. The reputation for quality and reliability underpins the Majesty 400, offering a practical yet engaging riding experience. This professional workshop repair manual provides extensive coverage for the YP400T Majesty. It details all essential maintenance procedures, from routine checks and fluid changes to component replacements, ensuring your scooter remains in optimal condition. The manual also offers in-depth troubleshooting guidance, diagnostic information, and step-by-step repair instructions for all major systems, including the powertrain, chassis, and electrical components. With detailed diagrams and specifications, this resource is an invaluable tool for owners, mechanics, and technicians seeking to maintain, diagnose, and repair this model effectively.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YP400T Majesty
Model Designation:
Majesty 400
Year:
2004
Codes
Internal Model Code:
YP400T
👋 Introduction
Market Position
Segment:
Maxi-scooter / Sport scooter
Target Audience:
Commuters, touring riders, those seeking practicality with performance.
Competitive Analysis
Key Competitors:
Suzuki Burgman 400, Honda Forza 250/300 (depending on market specifics for year), Aprilia Scarabeo 400
Key Features
Design:
Comfortable, aerodynamic bodywork, large underseat storage, rider-friendly ergonomics.
Performance:
Powerful 400cc engine, smooth CVT transmission, capable of highway speeds and comfortable touring.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
Extensive (typically 300-500+ pages for full workshop manuals)
Manual Type
Type:
Professional Workshop Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (e.g., PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission (CVT), Final Drive
Chassis:
Frame, Suspension (Front and Rear), Steering System, Wheels, Tires, Brakes (Front and Rear)
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, ECU, Wiring Harnesses, Fault Codes
Body And Trim:
Body Panels, Seat, Fairings, Storage Compartments, Controls
Procedures Included
Maintenance:
Routine checks, Lubrication, Filter replacements, Fluid changes, Belt adjustments
Diagnostics:
Troubleshooting common issues, Fault code interpretation, Electrical system diagnostics
Repair Rebuild:
Engine disassembly/reassembly, Transmission overhaul, Suspension component replacement, Brake system repair, Electrical component repair
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed diagrams, torque specifications, and step-by-step instructions for complete overhauls.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval
Print Quality
Image Resolution:
High resolution for clear and precise diagrams and illustrations
Scalability:
Scalable to any print size without loss of detail
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, SOHC, 4-valve, Single Cylinder
Displacement:
395 cc
Bore X Stroke:
83.0 mm x 73.0 mm
Compression Ratio:
9.7:1
Fuel Delivery:
Fuel Injection (Mikuni or similar)
Ignition System:
Digital TCI (Transistor Controlled Ignition)
Lubrication System:
Wet Sump
Performance
Horsepower:
Approx. 28-30 HP (at crankshaft, varies slightly by region/tune)
Torque:
Approx. 30-32 Nm (at crankshaft, varies slightly)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 14 Liters (3.7 US gal)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Clutch Type:
Automatic Wet Clutch
Optional
Optional Transmissions:
N/A (CVT is standard)
Features
Gear Reduction:
Variable gear ratios via CVT
Final Drive:
Gear Drive (typically helical gears)
📐 Dimensions
Exterior
Overall Length:
Approx. 2270 mm (89.4 in)
Overall Width:
Approx. 775 mm (30.5 in)
Overall Height:
Approx. 1450 mm (57.1 in)
Wheelbase:
Approx. 1565 mm (61.6 in)
Weights
Dry Weight:
Approx. 196 kg (432 lbs)
Wet Weight:
Approx. 215 kg (474 lbs) (includes fluids and full tank)
Interior
Seat Height:
Approx. 750 mm (29.5 in)
Cargo
Underseat Storage:
Sufficient for two full-face helmets or significant cargo
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter industry typically does not have standardized crash test ratings like cars)
Active Features
Braking System:
Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake. Optional ABS on some markets/trims.
Lighting:
Halogen headlamp, LED taillight, integrated turn signals
Passive Features
Frame Construction:
Steel underbone frame for rigidity and rider protection.
Mirrors:
Large, adjustable mirrors for enhanced rear visibility
💡 Technology Features
Infotainment
Dashboard Display:
Analog tachometer, digital speedometer, fuel gauge, odometer, trip meter, clock, warning lights.
Lighting System:
Multi-reflector halogen headlight for improved visibility.
Driver Assistance
ABS Availability:
Available on specific models/markets for 2004, enhancing braking safety.
Connectivity
Connectivity Features:
N/A (Basic model, no advanced connectivity features like Bluetooth or GPS).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months, whichever comes first (refer to manual for exact specifications).
Air Filter Replacement:
Inspect every 5,000 km, replace as needed or every 10,000-15,000 km (refer to manual).
Spark Plug Replacement:
Every 10,000-12,000 km (refer to manual for specific type and gap).
Cvt Belt Inspection:
Inspect belt wear and condition every 10,000 km, replace when necessary.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity:
Approx. 1.9 Liters (with oil filter change)
Coolant Type:
Yamaha's Super Coolant (or equivalent) - a 50/50 mix of ethylene glycol and deionized water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4.
Final Drive Oil Capacity:
Approx. 150 cc
Known Issues
Common Wear Items:
CVT belt wear, variator rollers, clutch shoes, spark plugs, brake pads, tires.
Potential Failures:
Fuel pump issues (less common), stator winding failures, voltage regulator failure.
Maintenance Importance:
Regular maintenance, especially of the CVT system and cooling system, is crucial for longevity and performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Brand Focus:
Known for innovation, performance, and reliability in motorcycles, marine products, and power equipment.
Model Evolution
Predecessor:
Yamaha YP250 Majesty (though the 400 represented a significant step up in engine size and capability)
Successors:
Subsequent Majesty models, and the development of Yamaha's XMAX and TMAX lines which also cater to the maxi-scooter segment.
Production
Production Years:
The Majesty 400 was introduced in the early 2000s, with the 2004 model being part of the initial generation.
Manufacturing Locations:
Primarily Japan, with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Generally well-regarded in its segment for comfort and touring capability, but specific awards are not widely publicized.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for reliability and utility as a commuter and touring vehicle.
Certifications
Emission Standards:
Meets relevant emission standards for its production year.
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