Target Audience:
Yamaha YTM200L owners, independent repair shops, and ATV enthusiasts seeking in-depth technical knowledge.
Manual Advantage:
This is the 'COMPLETE official full factory service repair manual,' offering a level of detail and accuracy typically exceeding aftermarket publications.
Manufacturer Provided Data:
Contains original factory specifications and procedures, ensuring OEM-level repair accuracy.
Print Versatility:
The ability to print specific sections or the entire manual provides flexibility for various repair scenarios.
Supported Years:
1983, 1984, 1985, 1986
Vehicle Variants Covered:
All YTM200L models
Estimated Pages:
Hundreds (specific count not provided, but described as 'COMPLETE official full factory service repair manual')
Manual Classification:
Workshop Service Repair Manual
Manual Purpose:
Comprehensive repair, maintenance, and troubleshooting guide
Delivery Format:
PDF Download
Engine System:
Full engine overhaul, including top-end and bottom-end components, timing, valve adjustments, and lubrication system.
Fuel System:
Carburetor disassembly, cleaning, adjustment, and troubleshooting; fuel tank and fuel line service.
Ignition System:
Ignition coil, CDI unit, spark plug specifications, timing checks, and troubleshooting.
Transmission System:
Clutch operation and adjustment, gearbox disassembly and reassembly, shifting mechanisms, and lubrication.
Drivetrain System:
Drive shaft, differential, and rear axle servicing; lubrication and component inspection.
Suspension System:
Front and rear suspension component inspection, bearing maintenance, shock absorber service, and alignment procedures.
Braking System:
Front drum brake and rear drum brake service, brake shoe replacement, adjustment, and linkage maintenance.
Electrical System:
Wiring diagrams, battery specifications, lighting system, starter motor, and charging system troubleshooting.
Cooling System:
Air-cooled engine maintenance; emphasis on proper airflow and heat dissipation.
Frame And Body:
Frame inspection, body panel removal and installation, fenders, and seat servicing.
Maintenance Procedures:
Routine maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug checks, and lubrication points.
Troubleshooting Guides:
Systematic diagnostic steps for common and uncommon problems, symptom-based troubleshooting charts.
Repair Procedures:
Detailed step-by-step instructions for component disassembly, repair, and reassembly.
Overhaul Procedures:
Complete engine and transmission overhaul instructions.
Adjustment Procedures:
Carburetor, clutch, brakes, and throttle cable adjustments.
Diagnostic Capabilities:
Advanced diagnostic procedures for electrical and mechanical issues.
Rebuild Level:
Complete engine, transmission, and major component rebuilds.
Specifications Detail:
Precise torque specifications, clearances, fluid capacities, and electrical resistance values.
Searchability:
Likely searchable text within the PDF for efficient navigation.
Printability:
Designed to be printed in its entirety, indicating good resolution and layout.
Recommended Binding Post Download:
Coil binding or comb binding for lay-flat usability in a workshop environment.
Ideal Print Paper:
Heavyweight, durable paper stock (e.g., 24-32 lb bond) to withstand workshop conditions.
Engine Type:
4-stroke, SOHC, Air-cooled
Displacement:
196 cc (12.0 cubic inches)
Bore X Stroke:
66.0 mm x 57.0 mm (2.60 in x 2.24 in)
Carburetor Model:
Mikuni VM22SS
Horsepower Estimate:
Approximately 15-17 HP (manufacturer's official figures may vary slightly)
Torque Estimate:
Typically around 10-12 lb-ft (manufacturer's official figures may vary slightly)
Fuel Type:
Unleaded gasoline
Fuel Octane Rating:
87 octane (minimum)
Engine Oil Type:
Yamaha Genuine 4-stroke Oil or equivalent SAE 10W-30 API SE, SF type.
Engine Oil Capacity:
1.40 L (1.5 US qt, 1.2 Imp qt) without oil filter change; 1.60 L (1.7 US qt, 1.4 Imp qt) with oil filter change.
Engine Oil Change Interval:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Air Filter Cleaning Interval:
Every 500 km (300 miles) or as needed in dusty conditions.
Spark Plug Replacement Interval:
Recommended every 3,000 km (1,800 miles) or annually, or inspect more frequently.
Clutch Adjustment Interval:
Check free play every 1,000 km (600 miles).
Brake Adjustment Interval:
Check and adjust as needed, typically during regular inspections.
Engine Oil Specification:
SAE 10W-30 API SE, SF
Gear Oil Specification:
SAE 80 API GL-4
Carburetor Gumming:
Common issue with older carbureted engines; requires regular cleaning, especially if fuel stabilizers are not used.
Clutch Wear:
Normal wear and tear, clutch plates may require replacement with mileage.
Electrical Connector Corrosion:
Exposed wiring and connectors can be susceptible to corrosion in wet environments.
Suspension Bushings:
Rubber suspension bushings can degrade over time, leading to play and reduced handling.
Manufacturer Focus:
Yamaha Motor Company, known for its extensive range of motorcycles, marine products, and powersports vehicles.
Atv Segment Entry:
The YTM200L was part of Yamaha's early foray into the burgeoning ATV market, aiming to provide recreational and utility capabilities.
Key Innovations Of Era:
This period saw ATVs transitioning from basic three-wheelers to more capable four-wheel designs, often featuring more powerful engines and improved suspension.
Production Period:
1983-1986
Manufacturing Location:
Likely Japan or USA, consistent with Yamaha's production practices for this era.
