Yamaha YTM200N Tri-Moto 1983-1986 Workshop Service Manual

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Tipo: Atv

Proveedor:

SKU: 76088

Etiquetas: 1983 1984 1985 1986 ATV Powersports Tri Moto Models Yamaha YTM200N Tri-Moto

Variantes de producto

Descripción

This workshop service manual covers the Yamaha YTM200N Tri-Moto, manufactured between 1983 and 1986. As a utility ATV, the YTM200N was known for its rugged design, reliable engine, and straightforward operation, making it suitable for recreational riding, farm use, and light utility tasks. It represented Yamaha's early success in the burgeoning ATV market, offering a dependable option for riders of its era. This comprehensive 282-page manual in English provides detailed repair and overhaul procedures for all major systems, including the engine, transmission, fuel, ignition, lubrication, exhaust, electrical, body, wheels, tires, suspension, and brakes. It covers general repair, tune-ups, component removal and installation, assembly and disassembly, and specific system repairs like the fuel and ignition systems. Additionally, it includes troubleshooting guidance, preventive maintenance schedules, and essential technical specifications, enabling owners and technicians to maintain and repair the YTM200N to factory standards.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YTM200N Tri-Moto

Years Covered:

1983-1986

Codes

Model Code:

YTM200N

👋 Introduction

Market Position

Segment:

Utility ATV (All-Terrain Vehicle)

Target Audience:

Recreational riders, farm use, light utility work.

Competitive Analysis

Competitors:

Honda TRX200, Kawasaki Bayou 185/220, Suzuki LT185/250.

Key Features

Features:

Rugged design, reliable engine, simple operation, popular for its era.

Manual Value Proposition:

Enables owners and technicians to perform maintenance, diagnosis, and repair to factory specifications, saving costs and ensuring longevity.

📋 Manual Details

Coverage Areas

General Repair:

Tune Ups:

Maintenance:

Component Removal Installation:

Assembly Disassembly:

Fuel System Repair:

Ignition System Repair:

Lubrication System Repair:

Exhaust System Repair:

Electrical System Troubleshooting:

Body Repair:

Engine Overhaul:

Transmission Overhaul:

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Purpose:

Repair and Overhaul

Language

Primary Language:

English

Format

File Type:

PDF Download

Delivery Method:

Electronic via Email

Printability:

📖 Manual Coverage

Systems Covered

Engine:

Detailed disassembly, assembly, and overhaul procedures for the engine.

Transmission:

Comprehensive guidance on transmission removal, installation, and internal repair.

Fuel System:

Carburetor service, fuel tank, lines, and filter maintenance and repair.

Ignition System:

Spark plug, ignition coil, timing, and related components for optimal performance.

Lubrication System:

Oil change procedures, pump inspection, and lubrication points for engine longevity.

Exhaust System:

Muffler, header pipe inspection and maintenance.

Electrical System:

Wiring diagrams, lighting, starter, battery, and charging system troubleshooting.

Body:

Frame, fenders, seat, handlebars, and general bodywork repair.

Wheels Tires:

Tire pressure, wheel bearing maintenance, and general wheel assembly.

Suspension:

Front forks and rear suspension component inspection and service.

Brakes:

Drum brake system maintenance, adjustment, and component replacement.

Procedures Included

Troubleshooting:

Diagnostic procedures for common issues and malfunctions.

Preventive Maintenance:

Recommended service intervals and tasks for optimal performance.

Repair Procedures:

Step-by-step instructions for a wide range of repairs.

Component Rebuild:

Detailed procedures for rebuilding key components like the engine and carburetor.

Specification Setting:

Instructions on setting clearances, timing, and other critical adjustments.

Torque Specifications:

Crucial torque values for proper fastener tightening.

Technical Depth

Depth Level:

Comprehensive, suitable for experienced technicians and knowledgeable DIY enthusiasts.

Special Tools:

Identifies and illustrates recommended or required Yamaha special tools.

Proprietary Components:

Includes instructions for proprietary components and references manufacturer guidelines.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text within the PDF.

Print Quality

Resolution:

Assumed high quality for clear diagrams and text.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Type:

4-stroke, Air-cooled, SOHC

Displacement:

196 cc (approx.)

Bore X Stroke:

Specifics available within the manual.

Compression Ratio:

Specifics available within the manual.

Performance

Horsepower:

Approx. 12-15 HP (estimated based on era and displacement)

Torque:

Specifics available within the manual.

Fuel System

Carburetor Type:

Likely a Mikuni VM series carburetor (e.g., VM24 or similar).

Fuel Type:

Unleaded gasoline

Lubrication System

Oil Type:

Yamalube 4 (or equivalent SAE 10W-30, 20W-40 API SE/SF).

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

Spark Plug Gap:

Specifics available within the manual.

Ignition Timing:

Specifics available within the manual.

🔧 Transmission

Standard

Type:

5-speed manual with Automatic Clutch (or Semi-Automatic)

Drive Type:

Shaft drive to rear axle

Features

Clutch Operation:

Centrifugal automatic clutch, eliminating manual clutch lever operation.

Reverse Gear:

Likely included for utility purposes.

Fluid Specifications

Gear Oil Type:

Yamaha Gear Oil (or equivalent SAE 80 API GL-4).

📐 Dimensions

Exterior

Length:

Specifics available within the manual.

Width:

Specifics available within the manual.

Height:

Specifics available within the manual.

Weights

Dry Weight:

Approx. 150-160 kg (estimated).

Payload Capacity:

Specifics available within the manual.

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (ATVs of this era were not subject to standardized crash testing like cars).

Active Features

Braking System:

Drum brakes front and rear.

Parking Brake:

Likely featured.

Passive Features

Operator Safety:

Manual emphasizes safety precautions and proper operation.

💡 Technology Features

Infotainment

Infotainment System:

None (Basic mechanical operation).

Driver Assistance

Driver Assistance Features:

None.

Connectivity

Connectivity Options:

None.

🔧 Maintenance

Service Intervals

Oil Change:

Every 1000 km or 6 months, whichever comes first (typical for the era, consult manual for precise figures).

Air Filter Cleaning:

Regular checks and cleaning, especially in dusty conditions.

Spark Plug Replacement:

Recommended at specific mileage or annually.

Fluid Specifications

Engine Oil Viscosity:

SAE 10W-30 or 20W-40 API SE/SF.

Gear Oil Viscosity:

SAE 80 API GL-4.

Brake Fluid:

DOT 3 or DOT 4 (refer to manual for specific type).

Known Issues

Carburetor Cleaning:

Common for older vehicles, especially if not stored properly.

Electrical Connector Corrosion:

Can occur over time, leading to intermittent electrical faults.

Carburetor Float Level:

Incorrect float level can cause rich or lean fuel conditions.

Starter Clutch Wear:

May exhibit slipping or engagement issues with age.

📚 Vehicle History

Brand Heritage

Yamaha Powersports:

Yamaha has a long history of manufacturing high-quality motorcycles, ATVs, and marine products.

Model Evolution

Yamaha Tri Moto Line:

The YTM200N was part of Yamaha's pioneering line of three-wheeled ATVs, preceding many four-wheel models.

Production

Manufacturing Era:

Mid-1980s, a period of significant growth for the ATV market.

🏆 Awards & Recognition

Recognitions

Market Impact:

The Tri-Moto series was instrumental in establishing Yamaha as a major player in the early ATV market.