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Yamaha YXR 70 FX RHINO 700 FI Service Repair Manual 2008

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This manual covers the 2008 YXR700FX Rhino 700 FI, a versatile utility all-terrain vehicle designed for recreational off-roading and demanding tasks on farms, ranches, and during hunting expeditions. Building on...
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Yamaha YXR 70 FX RHINO 700 FI Service Repair Manual 2008
This manual covers the 2008 YXR700FX Rhino 700 FI, a versatile utility all-terrain vehicle designed for recreational off-roading and demanding tasks on farms, ranches, and during hunting expeditions. Building on a heritage of engineering excellence, the Rhino 700 FI features a powerful liquid-cooled, DOHC, 4-stroke parallel-twin engine with electronic fuel injection, delivering robust performance. Its advanced On-Command® 2WD/4WD system with differential lock, independent suspension, and automatic CVT transmission with high/low range ensures exceptional capability and control in diverse terrains. Known for its reliability and strong build quality, the Rhino line has been a respected competitor in its class. This comprehensive service repair workshop manual provides detailed instructions for the maintenance, repair, and troubleshooting of your 2008 YXR700FX Rhino 700 FI. It covers all major systems, including the engine, transmission, chassis, suspension, brakes, and electrical systems, with specific guidance on fuel injection, routine maintenance, and common issues. The manual includes essential technical specifications, diagnostic procedures, and clear, printable diagrams, making it an indispensable resource for owners and technicians alike to ensure the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YXR700FX Rhino
Model Variant:
Rhino 700 FI
Year:
2008
Codes
Product Name:
Yamaha YXR 70 FX RHINO 700 FI Service Repair Manual 2008
👋 Introduction
Market Position
Category:
Utility All-Terrain Vehicle (UTV) / Side-by-Side
Target Use:
Recreational off-roading, utility tasks on farms, ranches, and hunting expeditions.
Competitive Analysis
Competitors:
Polaris Ranger, Kawasaki Mule, Arctic Cat Prowler.
Key Features
Engine Type:
Liquid-cooled, DOHC, 4-stroke, parallel-twin, fuel-injected.
Drivetrain:
On-Command® 2WD/4WD with differential lock.
Suspension:
Independent front and rear suspension with adjustable shocks.
Transmission:
Automatic (CVT) with high/low range and reverse.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, and maintenance procedures for the 2008 Yamaha YXR700FX Rhino 700 FI.
Page Count
Page Count:
Estimated 500+ pages (typical for comprehensive service manuals of this era).
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, troubleshooting, diagnostics, fuel system (FI), ignition, lubrication, cooling, exhaust.
Transmission:
Gearbox, clutch, drive shafts, differential, lubrication, troubleshooting, and repair procedures.
Chassis And Suspension:
Frame, front and rear suspension components, shock absorbers, steering system, wheel alignment.
Brakes:
Hydraulic brake system, brake pads, rotors, calipers, master cylinder, bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, ignition system, EFI system components, sensors.
Fuel System:
Fuel injection system, injectors, fuel pump, fuel pressure regulator, throttle body, fuel tank, fuel lines.
Body And Trim:
Body panels, seats, fenders, storage compartments, trim pieces, removal and installation.
Procedures Included
Maintenance:
Routine maintenance schedules, oil changes, filter replacements, lubrication points, valve adjustments, spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, error codes, symptom-based troubleshooting.
Repair:
Detailed step-by-step repair instructions for all major components and systems, including component disassembly and reassembly.
Rebuilding Restoration:
Information suitable for complete engine or component rebuilds, including specifications for wear limits and tolerances.
Technical Depth
Depth:
Comprehensive A-Z coverage, suitable for professional technicians and mechanically inclined owners.
Diagnostics:
Includes diagnostic procedures and troubleshooting trees for all major systems.
Specifications:
Provides critical torque specifications, clearances, fluid capacities, and electrical values.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
PC & MAC computers, compatible with Adobe Acrobat Reader.
Operating Systems:
Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7 & 8
Print Quality
Printability:
Fully printable pages.
Diagrams:
High-quality, detailed, and printable diagrams and illustrations.
Binding Type
Binding Type:
Digital Download (no physical binding).
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, DOHC, parallel-twin
Displacement:
686 cc (cc)
Bore X Stroke:
95.0 mm x 95.0 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
Estimated 45-50 HP (at crankshaft, manufacturer data varies by tuning and region)
Torque:
Estimated 43-46 lb-ft (at crankshaft, manufacturer data varies)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Cooling System
Type:
Liquid-cooled
Coolant Type:
Yamaha-specific antifreeze/coolant or equivalent (typically 50/50 mix)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Gear Selection:
H (High), L (Low), N (Neutral), R (Reverse)
Features
Drive Modes:
On-Command® 2WD, 4WD, 2WD with Differential Lock
Clutch Type:
Wet, centrifugal automatic clutch
Fluid Type
Cvtf Fluid:
Yamalube CVT Fluid or equivalent (check specific viscosity requirements in manual).
📐 Dimensions
Exterior
Length:
Approx. 109.4 inches (2780 mm)
Width:
Approx. 56.5 inches (1435 mm)
Height:
Approx. 73.6 inches (1870 mm)
Wheelbase:
Approx. 77.2 inches (1960 mm)
Ground Clearance:
Approx. 12.2 inches (310 mm)
Cargo
Bed Capacity:
Approx. 200 lbs (90.7 kg)
Towing Capacity:
Approx. 1,500 lbs (680 kg)
Weights
Dry Weight:
Approx. 650 lbs (295 kg)
Fuel Capacity:
Approx. 6.1 gallons (23 Liters)
🛡️ Safety Features
Ratings
Safety Features:
ROPS (Roll-Over Protection Structure), 3-point seat belts, grab handles, handholds.
Active Features
Braking System:
Hydraulic disc brakes, front and rear.
Passive Features
Seat Belts:
3-point inertia-reel seat belts.
💡 Technology Features
Infotainment
Infotainment System:
Basic digital display (odometer, trip meter, fuel gauge, engine hour meter, clock).
Driver Assistance
Driver Assistance Features:
N/A (Basic UTV design).
Connectivity
Connectivity Features:
N/A (Basic UTV design).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (1,800 miles) or 6 months, whichever comes first (refer to manual for exact intervals).
Air Filter Inspection:
Inspect every 1,000 km (600 miles) or 3 months, clean/replace as needed.
Spark Plug Replacement:
Every 6,000 km (3,600 miles) or 12 months (refer to manual for specific spark plug type and gap).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent API SG, SF, SE (check manual for precise specifications).
Engine Oil Capacity:
Approx. 2.4 L (2.5 US qt) with filter change.
Gear Oil Type:
Yamalube Gear Oil (hypoid gear oil, SAE 80W-90) or equivalent.
Known Issues
Common Problems:
Potential issues can include CV joint wear, starter solenoid failure, and fuel pump issues. The manual will guide on inspection and repair of these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Specialization:
Renowned for high-performance motorcycles, ATVs, and watercraft.
Model Evolution
Introduction Year:
The Rhino line was first introduced in 2004.
Engine Upgrade:
The 686cc engine replaced the earlier 660cc engine in 2006, introducing Electronic Fuel Injection.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or the United States.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Yamaha Rhino line was highly regarded for its robust build quality and off-road capability upon its release.
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