General Information:
Includes general overview, motorcycle identification, safety precautions, and basic operation.
Specifications:
Comprehensive technical specifications including torque values, fluid capacities, and dimensional data.
Maintenance:
Detailed schedules and procedures for routine maintenance, checks, and adjustments.
Gearbox And Clutch:
Covers clutch operation, removal, installation, inspection, and gearbox internal components and maintenance.
Engine Removal And Installation:
Step-by-step instructions for safely removing and reinstalling the engine unit.
Engine Fuel System:
Details on fuel tank, fuel pump, fuel injection system, injectors, throttle body, and fuel filter service.
Engine Lubrication And Cooling:
Covers the oil pump, oil filter, oil passages, coolant circulation, radiator, thermostat, and water pump.
Engine Combustion System:
Information on ignition timing, spark plugs, compression testing, and combustion chamber analysis.
Lubrication System:
Detailed breakdown of the entire lubrication circuit, including oil pressure tests.
Cylinder Head And Valves:
Procedures for valve clearance adjustment, camshaft removal/installation, valve seating, and cylinder head disassembly/assembly.
Alternator And Starter Clutch:
Covers the charging system components (stator, regulator/rectifier) and the operation/service of the starter clutch.
Crankcase Piston And Cylinder:
Detailed procedures for disassembling and reassembling the crankcase, inspecting and replacing pistons and cylinders.
Crankshaft Transmission And Balancer:
Information on crankshaft inspection, balancing mechanism, transmission gear inspection, and assembly.
Transmission System:
Complete breakdown of the transmission, including gear ratios, shift drum, pawls, and related components.
Front Wheel And Steering System:
Covers front fork disassembly, seal replacement, fork oil specifications, steering head bearing service, and wheel mounting.
Rear Wheel System:
Details on rear shock absorber, swingarm pivot, chain adjustment, sprocket replacement, and rear wheel installation.
Fenders And Exhaust Pipe:
Procedures for removing, installing, and servicing the fenders and exhaust system.
Periodic Checks And Adjustments:
Focuses on recurring checks like tire pressure, chain slack, brake fluid level, and electrical connections.
Chassis:
Information pertaining to the overall frame and structural components of the motorcycle.
Cooling System:
Detailed guide to the radiator, hoses, coolant, thermostat, and water pump for optimal engine temperature management.
Fuel Injection System:
In-depth coverage of the electronic fuel injection (EFI) system, including sensor diagnostics and component testing.
Braking System:
Comprehensive details on front and rear brake calipers, master cylinders, brake lines, fluid replacement, and bleeding procedures.
Suspension:
Covers front fork and rear shock absorber adjustments, maintenance, and rebuild procedures.
Electrical System:
Extensive coverage of the entire electrical system, including battery, charging, ignition, lighting, and starter circuits.
Body And Fixtures:
Information on fairings, seats, fuel tank cover, and other body panels for removal and installation.
Frame Body Panels And Exhaust System:
Detailed guide for servicing and replacing frame components, body panels, and the exhaust system.
Wheels And Tires:
Specifications for wheel bearings, tire pressures, tire replacement, and balancing.
Battery And Charging System:
Procedures for battery testing, charging, and maintenance, as well as alternator and regulator/rectifier testing.
Ignition System:
Covers the ignition control module (ICM), ignition coils, spark plug wires, and ignition timing adjustments.
Electric Starter:
Information on the starter motor, starter solenoid, and starter clutch operation and troubleshooting.
Lights Meters And Switches:
Covers headlight, taillight, turn signals, dashboard meters, and handlebar switch gear maintenance and troubleshooting.
Wiring Diagrams:
Detailed and comprehensive wiring schematics for all electrical circuits, aiding in fault diagnosis.
Technical Information And Specifications:
Consolidated technical data essential for accurate repairs and diagnostics.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues.
Index:
An organized index for quick reference to specific topics within the manual.
Repair Procedures:
Complete tear down and rebuild procedures for all major motorcycle components.
Diagnostic Procedures:
Step-by-step diagnostic guides for troubleshooting various systems.
Rebuild Procedures:
Detailed instructions for rebuilding engine, transmission, and suspension components.
Disassembly And Assembly:
Comprehensive instructions for taking apart and putting back together the entire motorcycle.
Depth Of Coverage:
Extremely high. Covers everything from basic maintenance to complete engine rebuilds and electrical system diagnostics.
Visual Aids:
Includes hundreds of detailed illustrations, exploded diagrams, drawings, and photos.
Oil Change Interval:
Recommended every 3,000 - 5,000 km (1,800 - 3,000 miles) or 6 months, whichever comes first. Refer to manual for exact interval based on usage.
Air Filter Cleaning:
Recommended every 6,000 - 10,000 km (3,700 - 6,000 miles) or annually. Inspect more frequently in dusty conditions.
Spark Plug Replacement:
Typically every 12,000 - 16,000 km (7,500 - 10,000 miles). Refer to manual for specific plug type and gap.
Valve Clearance Check:
Recommended at 10,000 - 20,000 km (6,000 - 12,000 miles) intervals, or as specified in the manual.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid (refer to manual for specific recommendations).
Clutch Fluid Type:
DOT 4 Hydraulic Clutch Fluid (if hydraulic clutch).
Fork Oil Type And Quantity:
Specific viscosity and volume detailed in manual (e.g., Showa SS-06 or equivalent, 570 ml per fork leg).
Common Wear Items:
Clutch plates, brake pads, tires, chain and sprockets, fork seals are common wear items that require regular inspection and replacement.
Potential Performance Issues:
Can include minor fuel injection tuning issues or electrical connector corrosion if not maintained properly.
