Yamaha Zuma YW50AP 2005-2011 Full Service Repair Manual

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Basic Information Identification Make: Yamaha Model: Zuma Model Code: YW50AP Chassis Code: YW50AP Generation Generation Designation: First Generation Codes Engine Family: A159E Introduction Market Position Segment: Compact scooter, popular for...

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Tipo: Motocicletas

Proveedor:

SKU: 61446

Etiquetas: 2005 2006 2007 2008 2009 2010 2011 Motorcycle Motorcycles Yamaha Zuma Zuma YW50AP

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Descripción

Basic Information
Identification
Make:	Yamaha
Model:	Zuma
Model Code:	YW50AP
Chassis Code:	YW50AP
Generation
Generation Designation:	First Generation
Codes
Engine Family:	A159E

Introduction
Market Position
Segment:	Compact scooter, popular for urban commuting and recreational use.
Competitive Analysis
Competitors:	Honda Metropolitan, Vespa S 50, Kymco Agility 50, Lance PCH 50.
Key Features
Design:	Rugged styling, under-seat storage, dual headlights, and durable construction.
Target Audience:	Young riders, urban dwellers, those seeking an economical and reliable mode of transport.
Manual Value
Purpose:	Empowers owners and technicians to perform all necessary maintenance and repairs, ensuring longevity and optimal performance.

Manual Details
Coverage Areas
Applicable Years:	2005, 2006, 2007, 2008, 2009, 2010, 2011
Page Count
Estimated Pages:	300+
Manual Type
Manual Type:	Full Service Repair Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine:	Comprehensive engine repair, overhaul, diagnostics, and tuning procedures for the 49cc 2-stroke engine.
Transmission:	Detailed information on the V-belt automatic transmission (CVT), clutch, and final drive assembly maintenance and repair.
Fuel System:	Carburetor adjustment, cleaning, fuel pump, fuel lines, and fuel tank service procedures.
Electrical System:	Ignition system, lighting, starting system, charging system (stator, battery), wiring diagrams, and component testing.
Chassis And Suspension:	Front forks, rear shock absorber, steering system, wheel bearing, and tire service.
Brakes:	Front and rear brake system maintenance, including hydraulic lines, brake fluid, brake pads/shoes replacement, and caliper/drum service.
Cooling System:	Air cooling system inspection and maintenance.
Exhaust System:	Exhaust pipe and muffler inspection and replacement.
Bodywork And Trim:	Panel removal, installation, and general bodywork maintenance.
Procedures Included
Routine Maintenance:	Oil changes, spark plug replacement, air filter cleaning/replacement, transmission oil check/change, brake inspection.
Troubleshooting:	Systematic diagnostic procedures for common problems, including no-start conditions, poor performance, and electrical faults.
Disassembly And Assembly:	Step-by-step instructions for complete engine and component overhaul, including torque specifications.
Adjustments:	Carburetor idle speed and mixture adjustment, throttle cable adjustment, brake lever adjustment.
Rebuilding:	Complete engine rebuild instructions, including piston, cylinder, crankshaft, and seal replacement.
Technical Depth
Depth Level:	Comprehensive, covering everything from basic owner maintenance to complete engine rebuilds and electrical system diagnostics.

Manual Specifications
File Format
File Type:	Portable Document Format (PDF)
Print Quality
Printability:	High-resolution, printable pages for easy reference in a workshop environment.
Binding Type
Binding Suitability:	Ideal for printing and binding into a workshop manual binder.
Paper Type
Recommended Paper:	Standard printer paper (8.5" x 11" or A4)
Searchability
Text Search:	Searchable text for quick information retrieval.

Engine Specifications
Primary Engine
Engine Type:	2-stroke, air-cooled
Displacement:	49cc
Bore X Stroke:	39.0 mm x 41.4 mm
Compression Ratio:	7.2:1
Horsepower Hp:	Approx. 4.3 HP @ 6500 RPM
Torque Lb-Ft:	Approx. 3.3 lb-ft @ 6000 RPM
Fuel System
Fuel Delivery:	Mikuni VM16SH carburetor
Fuel Type:	Unleaded gasoline (minimum 87 octane)
Fuel Tank Capacity:	1.2 US gal (4.5 L)
Lubrication
Oil Type:	2-stroke engine oil (Yamalube 2-stroke or equivalent)
Oil System:	Autolube (oil injection system)

Transmission
Standard
Transmission Type:	Automatic (CVT - Continuously Variable Transmission)
Drive Type:	V-belt
Final Drive:	Gear reduction
Features
Clutch Type:	Centrifugal automatic clutch
Fluid Specifications
Gear Oil Type:	Yamaha Gear Oil (or equivalent SAE 80 hypoid gear oil)
Fluid Capacity
Gear Oil Capacity:	0.12 L (0.13 US qt)

Dimensions
Exterior
Overall Length:	1750 mm (68.9 in)
Overall Width:	660 mm (26.0 in)
Overall Height:	1030 mm (40.6 in)
Seat Height:	740 mm (29.1 in)
Wheelbase:	1275 mm (50.2 in)
Weights
Dry Weight:	82 kg (181 lb)
Curb Weight:	85 kg (187 lb)
Tires
Front Tire Size:	120/90-10
Rear Tire Size:	130/90-10
Wheels
Wheel Type:	Cast aluminum

Safety Features
Ratings
Safety Certifications:	DOT, EPA, CARB (where applicable)
Active Features
Lighting:	Halogen headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:	Steel underbone frame for rigidity.
Braking System
Front Brake Type:	Drum brake
Rear Brake Type:	Drum brake

Technology Features
Infotainment
Instrument Cluster:	Analog speedometer, odometer, fuel gauge, turn signal indicators, oil warning light.
Driver Assistance
None:	Basic scooter with no advanced driver assistance systems.
Connectivity
None:	No Bluetooth or smartphone connectivity features.

Maintenance
Service Intervals
Initial Service:	Recommended at 600 miles (1,000 km) or 1 month.
Regular Maintenance:	Every 2,000 miles (3,000 km) or 6 months, with more frequent checks for high-usage conditions.
Engine Oil Change:	Recommended every 1,000 miles (1,500 km) or 6 months for the gearbox.
Spark Plug Replacement:	Inspect every 1,000 miles (1,500 km), replace as needed or every 2,000 miles (3,000 km).
Air Filter Cleaning:	Clean every 1,000 miles (1,500 km), replace as needed.
Fluid Specifications
Engine Oil Type:	Yamaha Premium 2-Stroke Super & Multi-Use Performance Oil (Yamalube 2) or equivalent JASO FD, API TC rated 2-stroke oil.
Gear Oil Spec:	SAE 80 hypoid gear oil (e.g., Yamalube Gear Oil).
Brake Fluid Type:	DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:	Drive belt, brake pads/shoes, spark plug, air filter, battery.
Carburetor Tuning:	Can require periodic adjustment due to altitude or fuel variations.
2-Stroke Characteristics:	Typical 2-stroke maintenance includes checking oil injection system and decoking exhaust.

Vehicle History
Brand Heritage
Yamaha Legacy:	Yamaha Motor Company is a Japanese manufacturer renowned for its motorcycles, marine products, and musical instruments, with a strong reputation for quality and performance.
Model Evolution
Zuma Introduction:	The Zuma (often referred to as the BW's or Bee-W's in other markets) was introduced to offer a more rugged and off-road oriented scooter experience, distinguishing itself from more urban-focused models.
Production
Manufacturing Location:	Primarily assembled in Taiwan by Yamaha's manufacturing partners, with Japanese engineering and quality control.
Model Years Covered
Yw50Ap Generation:	The YW50AP designation specifically covers the first generation of the Zuma 50cc model from 2005 through 2011 in North America.

Awards & Recognition
Recognitions
Owner Satisfaction:	Consistently receives positive reviews for reliability and utility within its segment.
Ratings
Fuel Economy:	Excellent fuel economy, typically achieving 70-80 MPG (miles per gallon).