Segment:
Superbike / Sportbike
Target Audience:
Enthusiast owners, independent workshops, technicians specializing in Aprilia motorcycles
Key Competitors 2002:
Ducati 996, Yamaha R1, Suzuki GSX-R1000, Honda CBR954RR, Kawasaki ZX-9R
Engine Type:
V-twin engine, known for torque and character
Handling:
Renowned for sharp and communicative handling, often praised for its chassis dynamics
Completeness:
A-Z coverage of all repairs, mechanical and electrical, indicating a highly comprehensive resource
Visuals:
Includes tons of detailed pictures and diagrams, crucial for complex repairs and diagnostics
Model Variants Covered:
All RSV Mille models including standard, R, and potentially SP variants (confirm specific sub-model applicability based on detailed manual index)
Geographic Coverage:
Primarily European and North American specifications, but generally applicable globally due to shared components
Estimated Pages:
Likely 500+ pages (typical for a comprehensive workshop manual covering multiple models and systems)
Type:
Workshop Service Repair Manual
Primary Language:
English
Digital Format:
Likely PDF (stated as printable)
Engine:
Complete engine disassembly, assembly, tuning, diagnostics, valve clearance adjustment, timing, cooling system, lubrication system, fuel injection, ignition system
Transmission:
Gearbox removal, disassembly, inspection, assembly, clutch operation, lubrication
Chassis:
Frame, subframe, swingarm, steering head, suspension (forks, rear shock), wheel bearings, wheel removal/installation
Brakes:
Front and rear brake systems, caliper service, master cylinder service, fluid replacement, bleeding procedures, disc inspection
Electrical:
Wiring diagrams, component testing, starter system, charging system, lighting, instrumentation, ECU diagnostics, sensor testing
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel tank maintenance
Exhaust System:
Exhaust component removal and installation, gasket replacement
Cooling System:
Radiator, coolant hoses, water pump, thermostat, coolant replacement, bleeding
Bodywork:
Fairing removal and installation, seat, fuel tank cover, minor body panel repairs
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, brake fluid changes, coolant flushes
Troubleshooting:
Diagnostic procedures for common faults, electrical system troubleshooting, engine performance issues
Repair:
Complete component repair and replacement procedures, including engine rebuilds, gearbox overhauls, suspension servicing
Diagnostics:
Engine fault code retrieval (if applicable via diagnostics port), sensor testing, electrical component testing
Torque Specifications:
Detailed torque values for all critical fasteners
Special Tools:
Identification of necessary special tools for specific repair procedures
Depth:
Comprehensive - covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
Detail Level:
High - 'Real Deal' description indicates in-depth, factory-level information with detailed pictures and diagrams.
File Type:
PDF (printable pages indicated)
Searchability:
Likely text-searchable if generated from a digital source, enhancing usability
Quality:
High-quality scans or original digital files, ensuring clarity of text and diagrams
Binding:
Not applicable for digital format, but a professionally bound print copy would be expected for a physical manual.
Paper Quality:
Not applicable for digital format, but a physical manual would ideally be on durable, glossy paper for diagrams.
Engine Type:
Liquid-cooled, four-stroke, 60-degree V-twin
Displacement:
998 cc (cubic centimeters)
Bore X Stroke:
97 mm x 68 mm (typical for this engine)
Valvetrain:
DOHC, 4 valves per cylinder
Horsepower Approx:
126 hp @ 9,750 rpm (at the crankshaft, may vary slightly by region/spec)
Torque Approx:
10.3 kg-m (74.5 lb-ft) @ 7,750 rpm (at the crankshaft, may vary slightly by region/spec)
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder (typical)
Throttle Body Size:
54 mm (typical)
Type:
Wet sump (with oil cooler)
Type:
Motorcycle safety is primarily evaluated through handling, braking, and chassis stability rather than crash ratings like cars.
Brakes:
Dual 320 mm discs with 4-piston radial calipers (front), Single 220 mm disc with 2-piston caliper (rear) (Brembo components common)
Suspension:
Adjustable front forks (e.g., Showa or Marzocchi) and adjustable rear monoshock, contributing to stable handling
Frame Design:
Aluminum twin-spar frame designed for rigidity and light weight
Features:
Basic instrumentation: analog tachometer, digital speedometer, odometer, trip meter, coolant temperature, clock. No advanced infotainment systems typical of modern motorcycles.
Features:
No electronic rider aids like ABS or traction control typically offered on the 2002 model. Safety relies on rider skill and mechanical systems.
Features:
No onboard connectivity features.
Oil Change:
Every 6,000 km (3,700 miles) or annually, whichever comes first (check manual for exact specification)
Valve Clearance:
Every 12,000 km (7,450 miles) or as per manual (critical for V-twins)
Chain Maintenance:
Lubricate and check tension every 1,000 km (600 miles) and clean periodically
Engine Oil:
10W-40 or 15W-50 fully synthetic motorcycle oil meeting JASO MA/MA2 specifications (API SG or higher)
Engine Oil Capacity:
Approx. 3.5 liters (3.7 US quarts) without filter change, approx. 3.8 liters (4.0 US quarts) with filter change (verify in manual)
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, 50/50 mix with distilled water
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for specific recommendation)
Clutch Fluid:
DOT 4 (Hydraulic clutch system)
Fork Oil:
Specific viscosity and volume as per manual (e.g., Showa SS-02 or equivalent)
Common Wear Items:
Clutch plates, fork seals, swingarm bearings, steering head bearings, rear shock absorber, reg/rec unit (typical for many high-performance bikes of this era)
Electrical Gremlins:
Some owners report occasional minor electrical issues, often related to corrosion or loose connections; the manual's electrical section is vital.
Engine Reliability:
Generally robust Rotax engine, but requires diligent maintenance, especially valve clearance and oil changes.
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement sportbikes and off-road categories, before entering the superbike market.
Introduction Year:
The RSV Mille was first introduced in 1998, with the 2002 model representing a significant evolution in design and performance.
Key Updates By 2002:
The 2002 model typically featured updated styling, improved engine management, and chassis refinements compared to earlier versions. The 'R' version often included higher-spec suspension and other performance enhancements.
Manufacturing Location:
Italy
