Vehicle Segment:
High-performance utility ATV (All-Terrain Vehicle)
Competitors:
Honda Foreman/Rancher, Yamaha Kodiak, Kawasaki Prairie, Polaris Sportsman
Vehicle Highlights:
Robust 500cc class engine, independent suspension, advanced automatic transmission, capable off-road performance
Target Audience:
Owners, mechanics, service departments
Engine Mechanical:
Complete engine disassembly, inspection, assembly, and tuning
Engine Fuel System:
Carburetor specifications, adjustment, and overhaul
Engine Lubrication:
Oil pump, lubrication passages, and oil filter service
Engine Cooling:
Cooling system design, maintenance, and troubleshooting
Transmission Drivetrain:
Automatic transmission (CVT) overhaul, clutch system, and final drive
Chassis Suspension:
Front and rear suspension systems, shock absorbers, and bushings
Steering System:
Steering column, tie rods, and steering knuckle service
Braking System:
Hydraulic brake system, calipers, master cylinder, and fluid replacement
Electrical System:
Ignition system, starting system, charging system, lighting, and wiring diagrams
Fuel Tank And Lines:
Fuel tank removal, fuel line maintenance, and petcock service
Body Panels And Trim:
Bodywork removal, installation, and cosmetic component service
Routine Maintenance:
Oil changes, filter replacements, lubrication points, and adjustments
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Engine Rebuild:
Detailed steps for complete engine disassembly and reassembly
Transmission Repair:
Internal transmission component replacement and adjustment
Carburetor Tuning:
Step-by-step guide for carburetor synchronization and jetting
Electrical Diagnostics:
Testing of electrical components, circuits, and fault finding using wiring diagrams
Suspension Alignment:
Guidance on suspension component checks and potential alignment parameters
Brake Bleeding:
Proper procedure for bleeding the hydraulic brake system
Wheel Bearing Replacement:
Service procedures for front and rear wheel bearings
Drive Shaft Maintenance:
Inspection and servicing of drive shafts and universal joints
Depth Level:
Comprehensive - suitable for professional technicians and advanced DIY mechanics
Diagnostic Capability:
Advanced diagnostic flowcharts and troubleshooting trees
Rebuild Scope:
Detailed specifications and procedures for complete component rebuilds
Engine Type:
4-stroke, SOHC, 4-valve, liquid-cooled V-twin
Bore X Stroke:
65.0 mm x 75.0 mm
Horsepower:
Approx. 32 hp (specification varies by region and tuning)
Torque:
Approx. 3.4 kgf⋅m @ 5,000 rpm (specification varies by region and tuning)
Fuel Delivery:
Mikuni BNS36 carburetor
Fuel Type:
Unleaded gasoline
Ignition System:
Electronic ignition (CDI)
Valve Lash Specifications:
Intake: 0.05-0.10 mm, Exhaust: 0.10-0.15 mm (cold engine)
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Modes:
2WD/4WD selection with locking differential
Gear Reduction:
Hi/Lo range gearbox
Transmission Fluid Type:
SAE 10W-40 API SE, SF, SG, SH, SJ or Suzuki LT-Special Oil
Atv Safety Standards:
Complies with applicable ANSI/SVIA safety standards
Braking System Type:
Hydraulic disc brakes, front and rear
Parking Brake:
Hand-operated lever acting on rear brake
Lighting System:
Dual headlights, taillight, and brake light
Engine Oil Change:
Every 1,000 km or 6 months (whichever comes first)
Air Filter Cleaning:
Every 200 km or 1 month (more frequent in dusty conditions)
Spark Plug Inspection:
Every 1,000 km or 6 months
Valve Clearance Check:
Every 2,000 km or 12 months
Engine Oil Specification:
SAE 10W-40 API SE, SF, SG, SH, SJ
Engine Oil Capacity:
2.2 L (with filter change)
Coolant Type:
Ethylene glycol-based antifreeze coolant with distilled water (50:50 mixture)
Brake Fluid Type:
DOT 3 or DOT 4
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, brake pads
Carburetor Performance:
Occasional jetting or adjustment issues, particularly at altitude or with fuel changes
