Arctic Cat 500 TRV ATV 2005 2006 Workshop Service Manual

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Taper: Atv

Distributeur:

UGS: 69430

Mots clés: 2005 2006 500 TRV Arctic Cat ATV Misc Powersports

Variantes de produits

Description

The 500 TRV, produced between 2005 and 2006, is a versatile all-terrain vehicle designed for both recreational touring and utility tasks. As a Touring, Recreational Vehicle (TRV), it offers enhanced comfort for tandem riding, likely featuring a dedicated passenger seat and backrest. Built with robust engineering, this model emphasizes off-road capability and reliability, competing in the popular 500cc class with features such as a liquid-cooled, 4-stroke SOHC engine, automatic CVT transmission, and selectable 2WD/4WD with front differential lock. This comprehensive 519-page workshop service manual provides detailed guidance for the repair and maintenance of the 2005-2006 500 TRV. It covers essential systems including the engine, fuel, ignition, transmission, driveline, braking, suspension, steering, and electrical systems. Within its pages, you will find step-by-step repair procedures, diagnostic troubleshooting, routine maintenance schedules, component removal and installation instructions, critical specifications, and torque values. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, longevity, and safe operation of their 500 TRV.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

500 TRV

Model Variant:

TRV (Touring, Recreational Vehicle)

Year From:

Year To:

Codes

Chassis Code Identifier:

Likely a variant of the Arctic Cat 500 platform, specific chassis code not explicitly provided in product info but derived from model naming conventions.

👋 Introduction

Market Position

Market Position:

The Arctic Cat 500 TRV was positioned as a capable and versatile utility ATV, offering a blend of performance for recreational riding and practicality for touring and light work. The TRV designation indicates its touring-oriented features, likely including a passenger seat.

Competitive Analysis

Competitive Analysis:

Competed against similar 500cc class ATVs from manufacturers like Polaris (e.g., Sportsman 500), Can-Am (e.g., Outlander 500), Yamaha (e.g., Kodiak 450/Grizzly 660), and Honda (e.g., FourTrax Foreman/Rancher). The TRV variant specifically targeted users who valued comfortable tandem riding.

Key Features

Key Features:

Likely features a robust chassis, a capable 500cc class engine, independent rear suspension (IRS) for a smoother ride, and the TRV designation implies comfort for a passenger with a dedicated seat and backrest.

📋 Manual Details

Coverage Areas

Coverage Areas:

Repair and maintenance for Arctic Cat 500 TRV ATVs, model years 2005 and 2006.

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English (implied from typical service manual content for North American market)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine mechanical (including top-end, bottom-end, valve train, cooling system), fuel system (carburetor, fuel pump, lines), ignition system, exhaust system, transmission (CVT, drive clutch, driven clutch, gears), driveline (differentials, axles, CV joints), braking system (hydraulic, calipers, master cylinders), suspension (front and rear A-arms, shocks, springs), steering system, electrical system (wiring diagrams, lighting, starter, charging system), chassis and frame, bodywork, plastics, and general maintenance procedures.

Procedures Included

Procedures Included:

Detailed repair procedures, diagnostic troubleshooting, routine maintenance, component removal and installation, adjustments, specifications, torque values, and exploded views.

Technical Depth

Technical Depth:

Comprehensive, covering everything from basic fluid changes and adjustments to full engine rebuilds, transmission overhauls, and electrical system diagnostics.

📊 Manual Specifications

File Format

File Format:

Portable Document Format (PDF)

Print Quality

Print Quality:

High-resolution, suitable for printing detailed diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, SOHC

Engine Displacement:

443cc (approximate, common for Arctic Cat 500 engines of this era)

Bore X Stroke:

Specifications typically found in the manual, but commonly around 91 mm x 82.6 mm for similar Arctic Cat engines.

Performance

Horsepower Estimate:

Around 30-35 HP (estimate, specific figures vary based on tuning and ambient conditions).

Torque Estimate:

Around 28-32 ft-lbs (estimate).

Fuel System

Fuel Delivery:

Carburetor (likely a Mikuni or Keihin, e.g., 36mm or 38mm).

Fuel Type:

Unleaded gasoline (Octane rating to be confirmed in manual).

Ignition

Ignition System:

Electronic ignition (CDI).

Cooling System

Cooling Type:

Liquid-cooled.

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission).

Gear Selection:

High (H), Low (L), Neutral (N), Reverse (R), Park (P).

Features

Drive System:

2WD/4WD selectable, with electronic front differential lock (likely).

Clutches:

Primary (drive) clutch and secondary (driven) clutch system.

Final Drive:

Shaft drive, sealed U-joints.

📐 Dimensions

Exterior

Overall Length:

Typically around 83-85 inches (210-215 cm) for this class.

Overall Width:

Typically around 46-48 inches (117-122 cm).

Overall Height:

Typically around 47-50 inches (119-127 cm).

Weights

Dry Weight:

Around 600-650 lbs (272-295 kg).

Ground Clearance:

Typically 8-10 inches (20-25 cm).

Cargo

Front Rack Capacity:

Often rated around 100 lbs (45 kg).

Rear Rack Capacity:

Often rated around 200 lbs (90 kg).

Towing Capacity:

Typically rated around 1050 lbs (476 kg).

Wheels Tires

Wheelbase:

Around 50-52 inches (127-132 cm).

Front Tire Size:

Typically 25x8-12.

Rear Tire Size:

Typically 25x10-12.

Wheel Bolt Pattern:

Typically 4x110mm.

🛡️ Safety Features

Ratings

Safety Ratings:

ATVs are not typically crash-tested by organizations like NHTSA or IIHS. Safety relies heavily on rider skill, adherence to manufacturer guidelines, and appropriate protective gear.

Active Features

Active Features:

4WD selectable with front differential lock, engine braking (via CVT), hand-operated front brake lever, foot-operated rear brake pedal, thumb throttle with safety return spring.

Passive Features

Passive Features:

Integrated passenger grab handles, footwells with heel guards, headlights and taillights for visibility, durable chassis construction.

💡 Technology Features

Infotainment

Infotainment Features:

Basic instrumentation cluster (speedometer, odometer, fuel gauge, warning lights). No advanced infotainment systems expected for this model year.

Driver Assistance

Driver Assistance Features:

Selectable 2WD/4WD with differential lock for improved traction.

Connectivity

Connectivity Features:

N/A (no modern connectivity features expected).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 50-100 operating hours or annually. Manual will specify exact intervals and conditions.

Gearbox Oil Change:

Likely every 200-300 operating hours or annually for both front and rear differentials and transmission. Manual is critical for exact intervals and fluid types.

Air Filter Cleaning Replacement:

Inspect every 25-50 operating hours, clean or replace as needed based on operating conditions.

Spark Plug Replacement:

Typically every 100-200 operating hours or as specified for the plug type.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-40 motorcycle-specific or ATV oil. Exact specification and capacity in manual.

Gearbox Oil Type:

Hypoid gear oil, SAE 80W-90. Capacity for front/rear differentials and transmission to be confirmed in manual.

Coolant Type:

Ethylene glycol based antifreeze/coolant (typically 50/50 mix with distilled water). Capacity in manual.

Known Issues

Known Issues:

Common ATV issues of this era can include CV joint wear, starter solenoid failure, carburetor gumming if not maintained, and potential overheating if the cooling system is neglected. The manual provides diagnostic steps for these and other potential problems.

Lubrication Points

Lubrication Points:

Steering stem, suspension pivot points, drive shaft splines, brake pivot points. Specific grease type and interval will be detailed in the manual.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Arctic Cat (now Textron Off Road) has a long history in powersports, known for its snowmobiles and later its ATVs and UTVs. They are recognized for robust engineering and off-road capability.

Model Evolution

Model Evolution:

The 500 TRV represents a mid-range offering in Arctic Cat's ATV lineup, building on the standard 500 platform with enhanced comfort and touring capabilities. TRV models often feature longer wheelbases and dedicated passenger seating.

Production

Production Location:

Primarily manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

Recognitions:

Specific awards for the 2005-2006 Arctic Cat 500 TRV are not widely publicized. Arctic Cat ATVs of this period generally received positive reviews for their value, capability, and comfort, especially the touring variants.