Target Audience:
Dodge Intrepid owners (DIY enthusiasts), independent auto repair shops, professional mechanics.
Vehicle Segment:
Full-size sedan.
Differentiation:
Vehicle-specific, dealer-level repair information, offering a significant cost saving compared to authorized dealer service.
Content Highlights:
Step-by-step instructions, detailed diagrams, illustrations, wiring schematics, torque specifications, diagnostic flowcharts.
Technical Topics:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC)
Estimated Page Count:
Extensive (typically 1500+ pages for a full workshop manual of this era)
Type:
Service Repair Workshop Manual
Manual Purpose:
To provide comprehensive guidance for diagnosis, maintenance, and repair of the Dodge Intrepid 1999-2001.
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Viewing Requirements:
Requires Adobe PDF Reader.
Powertrain:
Engine mechanical and electrical diagnostics, fuel delivery and injection, exhaust and emissions control, clutch, manual transaxle, automatic transaxle operation and repair, driveshaft and axle components.
Chassis:
Front and rear suspension systems, steering system components and alignment, brake system hydraulics and mechanics, wheel and tire specifications.
Body And Interior:
Interior and exterior body panel repair, door mechanisms, seating, HVAC system diagnostics and repair, body electrical systems including lighting, power accessories, and instrument panel.
Heating Ventilation Air Conditioning:
Comprehensive HVAC system coverage, including refrigerant handling, component replacement (compressor, evaporator, condenser), blower motor, climate control module diagnostics.
Emission Control:
Detailed explanation of emission control systems, including catalytic converter operation, oxygen sensors, EGR system, and EVAP system diagnostics.
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, lubrication points.
Diagnostics:
Step-by-step troubleshooting guides for common and uncommon issues, diagnostic trouble code (DTC) interpretation, wiring schematic analysis.
Repair And Rebuild:
Detailed repair procedures for major components, including engine teardown, transmission overhaul, brake caliper replacement, suspension arm replacement, and body panel repair.
Wiring Schematics:
Complete and detailed wiring diagrams for all major vehicle systems, crucial for electrical troubleshooting.
Torque Specifications:
Precise torque values for all critical fasteners, essential for correct assembly and preventing component damage.
Body Repair:
Procedures for body panel alignment, collision repair techniques, rust prevention, and interior trim removal/installation.
Depth:
Comprehensive; covers from basic maintenance to advanced diagnostics and complete component overhaul. Includes factory-level repair information.
Diagnostic Tools:
References to specific diagnostic tools and procedures used by technicians, including OBD-II scanner use and specific diagnostic connectors.
Illustrations Diagrams:
Abundant illustrations and diagrams to visually guide repair processes.
Engine Options Covered:
Likely includes 2.7L (EER) V6 and 3.2L (EHB) V6 engines common to this generation.
Horsepower Torque:
Specifications for both engine options will be detailed, including horsepower and torque curves/ratings.
Engine Cooling System:
Details on radiator, water pump, thermostat, and cooling fan operation and replacement.
Fuel Delivery:
Covers fuel pump, injectors, fuel pressure regulator, and fuel filter replacement and diagnostics.
Fuel System Diagnostics:
Procedures for diagnosing fuel pump failures, injector clogging, and evaporative emission control system (EVAP) issues.
Engine Mechanical Procedures:
Cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing inspection, timing belt/chain service (if applicable), oil pan and pump removal/installation.
Ignition System:
Diagnostics for the ignition system, including coil packs, spark plugs, and crankshaft/camshaft position sensors.
Standard Transmission Type:
Likely covers the 4-speed automatic transaxle (e.g., 42LE) as the primary transmission for the US market. Manual transaxle information may be included if offered as an option.
Optional Transmission Type:
If a manual transmission was an option for these years, its coverage will be included.
Transmission Features:
Diagnostic procedures, fluid level and condition checks, shift linkage adjustments, internal component repair, torque converter replacement.
Transmission Fluid Capacity:
Specific fluid capacities for both manual and automatic transmissions will be detailed.
Transmission Troubleshooting:
Common transmission faults, diagnostic trouble codes, and repair strategies for shifting problems or internal failures.
Wheelbase:
Approx. 113.0 inches (2,870 mm) - typical for the second-gen Intrepid.
Length:
Approx. 201.0 inches (5,106 mm).
Width:
Approx. 74.4 inches (1,890 mm).
Height:
Approx. 56.7 inches (1,440 mm).
Passenger Volume:
Full interior volume specifications will be available.
Curb Weight:
Weight specifications will vary by engine and options, typically in the range of 3,400 - 3,600 lbs.
Towing Capacity:
Information on towing capacity, if applicable for the model.
NHTSA Crash Test Results:
The manual will likely contain information related to vehicle structural integrity and safety system design, which indirectly relates to crashworthiness.
Active Safety Systems:
Details on ABS (Anti-lock Braking System), traction control (if equipped), and their respective diagnostic and repair procedures.
Passive Safety Systems:
Comprehensive coverage of the Supplemental Restraint System (SRS), including airbag module replacement, sensor diagnostics, and related wiring.
Airbag System Components:
Detailed information on airbag modules, seatbelt pretensioners, impact sensors, and the SRS control module.
Seatbelt System:
Information on seatbelt operation, adjustment, and replacement of pre-tensioners.
Oil Change Interval:
Recommended intervals for oil and filter changes, typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Consult manual for exact specifications.
Engine Oil:
Likely specifies SAE 5W-30 synthetic or synthetic blend engine oil meeting Chrysler MS-6395 specification for both V6 engines.
Transmission Fluid:
For the 42LE automatic transmission, Chrysler ATF+4 (MS-9602) is the specified fluid.
Coolant:
Typically requires a 50/50 mix of Mopar OAT (Organic Acid Technology) Antifreeze/Coolant or equivalent meeting Chrysler MS-9769 specification.
Brake Fluid:
Specification for brake fluid, typically DOT 3 or DOT 4.
Power Steering Fluid:
Typically requires Mopar Power Steering Fluid or an equivalent meeting specific Chrysler requirements.
Common Problems:
Potential issues may include intake manifold gasket leaks, oil filter housing leaks, power steering pump noise, and HVAC blower motor failure. The manual will provide diagnostics for these and other issues.
Electrical Common Problems:
Potential issues with power window motors, door lock actuators, and the instrument cluster illumination may be addressed.
Major Service Intervals:
Recommendations for spark plug replacement, fuel filter replacement, coolant flushes, and transmission fluid service.
Dodge History:
Dodge, a division of Chrysler, has a long history of producing a wide range of vehicles, from muscle cars to family sedans.
Intrepid Evolution:
The second-generation Intrepid (1998-2004) represented a significant redesign from the first generation, featuring updated styling, improved chassis dynamics, and new engine options. The 1999-2001 models represent the early phase of this generation.
Manufacturing Location:
Typically produced at Chrysler's Brampton Assembly Plant in Ontario, Canada.