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BMW 528i 1986 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1986 Generation Chassis Code: E28 Codes Engine Code Primary: M30B28 👋 Introduction Market Position Era: Mid-1980s luxury/performance sedan Target Audience: Enthusiasts...
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Sku: 434769
BMW 528i 1986 Workshop Repair Service ManualBMW 528i 1986 Workshop Repair Service ManualBMW 528i 1986 Workshop Repair Service ManualBMW 528i 1986 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
528i
Year:
1986
Generation
Chassis Code:
E28
Codes
Engine Code Primary:
M30B28
👋 Introduction
Market Position
Era:
Mid-1980s luxury/performance sedan
Target Audience:
Enthusiasts and owners seeking in-depth maintenance and repair knowledge
Competitive Analysis
Competitors:
Mercedes-Benz W124, Audi V8, Jaguar XJ6
Key Features
Engine Smoothness:
Known for the robust and smooth M30 inline-six engine
Handling:
Renowned BMW 'Ultimate Driving Machine' characteristics
Build Quality:
High-quality materials and construction typical of BMW
Manual Value Proposition:
Essential for maintaining and repairing a classic BMW, preserving its performance and value
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
Yes
Page Count
Estimated Pages:
600+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnostics, timing, seals, gaskets
Fuel System:
Bosch LE-Jetronic fuel injection system, fuel pump, injectors, pressure regulator
Ignition System:
Electronic ignition, coil, distributor, spark plugs
Transmission Manual:
Clutch, gearbox overhaul, shift linkage, lubrication
Transmission Automatic:
ZF 4HP22 overhaul, valve body, torque converter, fluid
Drivetrain:
Driveshafts, universal joints, rear axle, differential
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, sway bar
Suspension Rear:
Semi-trailing arms, shock absorbers, springs, bushings, sway bar
Steering:
Power steering system, steering box, pump, hoses, linkage
Brakes Front:
Ventilated discs, calipers, pads, brake lines
Brakes Rear:
Solid discs, calipers, pads, brake lines
Electrical System Charging:
Alternator, voltage regulator, battery, wiring
Electrical System Lighting:
Headlights, taillights, interior lighting, fuses
Electrical System Instruments:
Instrument cluster, gauges, warning lights
Climate Control:
Heater core, ventilation system, AC components (if equipped), controls
Bodywork Exterior:
Body panel alignment, door mechanisms, glass replacement, trim
Bodywork Interior:
Seat removal, dashboard disassembly, trim panels
Procedures Included
Routine Maintenance:
Oil change, filter replacement, tune-ups, inspections
Troubleshooting Diagnostics:
Step-by-step diagnostic charts for various systems and common faults
Engine Repair:
Head gasket replacement, piston ring replacement, valve adjustments
Fuel System Repair:
Injector cleaning/replacement, fuel pump testing, regulator adjustment
Transmission Overhaul:
Complete rebuild procedures for both manual and automatic transmissions
Brake System Service:
Brake pad/disc replacement, caliper servicing, bleeding
Electrical Component Replacement:
Alternator, starter motor, ignition coil, sensors
Suspension Component Replacement:
Struts, shocks, control arms, bushings
Steering System Repair:
Power steering pump replacement, steering box adjustments
Body Panel Replacement:
Door hinge adjustment, fender replacement
Technical Depth
Depth:
Comprehensive mechanical and electrical repair, detailed diagnostics, and rebuild procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Resolution:
High-resolution scans
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-six, naturally aspirated
Displacement:
2.8 Liters (2788 cc)
Bore X Stroke:
86 mm x 80 mm
Compression Ratio:
8.8:1
Performance
Horsepower:
184 hp @ 5800 rpm (approx.)
Torque:
230 Nm @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch LE-Jetronic electronic fuel injection
Fuel Type:
Unleaded gasoline
Engine Management
ECU:
Motronic (early version)
🔧 Transmission
Standard
Type:
4-speed Manual (Getrag 260/5)
Optional
Type:
4-speed Automatic (ZF 4HP22)
Features
Clutch:
Hydraulic actuation
Automatic Features:
Lock-up torque converter, sport mode
Fluid Type Manual
Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTF)
Fluid Type Automatic
Transmission Fluid:
Dexron III (or later compatible)
📐 Dimensions
Exterior
Length:
4725 mm (186.0 in)
Width:
1700 mm (66.9 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2795 mm (110.0 in)
Weights
Curb Weight:
1450 kg (3197 lbs) approx.
🛡️ Safety Features
Ratings
Crash Testing Era Context:
Standards of the era; limited modern standardized testing
Active Features
ABS:
Optional ABS (Anti-lock Braking System)
Passive Features
Seatbelts:
3-point front seatbelts, rear seatbelts
Body Structure:
Reinforced passenger cell
💡 Technology Features
Infotainment
Radio:
Factory AM/FM stereo with cassette player (upgrades common)
Speakers:
Multi-speaker system
Driver Assistance
ABS:
Available ABS system
Connectivity
Connection Ports:
N/A (era-appropriate technology)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months (recommend checking manual)
Spark Plug Replacement:
Typically every 30,000 miles
Coolant Flush:
Every 2 years or 30,000 miles
Fluid Specifications
Engine Oil:
10W-40 or 20W-50 (API SG or higher, BMW LL-98 spec recommended)
Coolant:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based coolant
Brake Fluid:
DOT 4
Known Issues
Engine Oil Leaks:
Valve cover gasket, oil pan gasket, front/rear main seals
Cooling System:
Plastic expansion tank cracks, water pump failure, thermostat issues
Suspension:
Worn bushings (control arm, trailing arm), ball joint wear
Electrical:
Fuse box corrosion, headlight switch failure, wiring harness degradation
Fuel System:
Fuel accumulator failure, injector clogging, fuel pump wear
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Focus on engineering, performance, and driver engagement
Model Evolution
E28 Introduction:
Introduced in 1981 as the successor to the E12 5 Series
E28 Features:
Improved aerodynamics, updated suspension, more advanced engines
E28 Variants:
Included 525e, 528e, 535i, M535i, and the legendary E28 M5
Production
Production Years:
1981-1988
Manufacturing Locations:
Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Consistently praised for driving dynamics, build quality, and engine performance by contemporary automotive press.
Industry Impact:
Considered a benchmark for executive sedans of its time.
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